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Four characteristics of the future development of packaging machinery

by:Jinzong Machinery     2021-11-12
1. Simple and convenient. In the future, filling machinery must have the conditions of multi-function, simple adjustment and operation, and computer-based intelligent instruments will become a new trend in pharmaceutical, chemical, daily chemical, and food packaging controllers. OEM manufacturers and end consumers will tend to buy packaging machinery that is easy to operate and easy to install. Especially with a large number of layoffs in the current manufacturing industry, the demand for simple operating systems will increase day by day. Structural motion control is related to the performance of packaging machinery, and can be completed by high-precision controllers such as motors, encoders, digital control (NC), and power load control (PLC). Therefore, in order to gain a place in the packaging market in the future, efficient customer service and mechanical maintenance will be one of the important competitive conditions. 2. High productivity. Filling machinery manufacturers are paying more and more attention to the development of fast and low-cost packaging equipment. The future development trend is that the equipment is smaller, more flexible, multi-purpose, and high-efficiency. This trend also includes saving time and reducing costs. Therefore, the packaging industry is pursuing a combined, compact, and movable packaging equipment. In packaging machinery automation, automated operating procedures have been widely used, such as PLC equipment, data collection systems, etc.   The four major packaging machinery companies, the United States, Japan, Germany, and Italy, all attach great importance to market and user requirements, and regard increasing machine revolutions and increasing productivity as important indicators for design pursuits. One of the main ways to improve productivity is to increase the rotational speed, but increasing the machine rotational speed is a complicated problem; the higher the speed, the lower the production cost per piece, but the use of the plant area will also increase, and the failure rate will also increase, which will increase the efficiency. Therefore, the best combination of the two should be sought: the increase of the machine speed will also have related effects on the material, reliability, performance and life of other components. Generally speaking, increasing the speed by 15% to 20% will bring a series of complications. The problem is that the speed of the motor is also limited, so you can't think about it as fast as you want. In addition to increasing the speed, the increase in productivity can also be solved through other channels. In Germany, the canning speed of pharmaceutical, food and beverage cans can reach 12000 bottles/h, and cigarette packaging is 12000 cigarettes/min. The high-speed tea packaging machine that integrates bag making, weighing, filling, vacuuming, sealing and other processes can reach 350. Bags/min. 3. Compatibility   only attaches importance to the production of the main engine, and does not consider the completeness of the supporting equipment, which will make the packaging machinery unable to perform its due functions. Therefore, the development of supporting equipment to greatly expand the functions of the host is a crucial factor to improve the market competitiveness and economic efficiency of the equipment. Germany pays attention to the completeness of the complete set when providing users with automatic production lines or production line equipment. Whether it is high-tech added value or relatively simple equipment categories, they are provided in accordance with the requirements of matching requirements. 4. High automation. The relevant industry insiders believe that the packaging machinery industry will follow the trend of industrial automation in the future, and the technological development will develop in four directions: First, the diversification of mechanical functions. Industrial and commercial products have become more refined and diversified. Under the changing circumstances of the general environment, packaging machines that are diversified, flexible and have multiple switching functions can meet market demand. The second is the standardization and modularization of structural design. Make full use of the modular design of the original model, and the new model can be converted in a short time. The third is intelligent control. At present, packaging machinery manufacturers generally use PLC power load controllers. Although PLC is very flexible, it still does not have the powerful functions of computers (including software). The fourth is the high-precision structure. Structural design and structural motion control are related to the performance of packaging machinery. They can be completed by high-precision controllers such as motors, encoders, digital control (NC), power load control (PLC), and appropriate product extensions. Research and develop towards the packaging equipment of high-tech industry.  GEFanuc Automation Americas, a subsidiary of GE's infrastructure business, promoted a new 'SixDegreesofDifferention' (SDD) automation solution for packaging machinery manufacturers. It has a high-performance controller, an upgradeable operation interface, factory information software and a motion control unit, which can significantly increase the operation rate of the packaging machinery and improve the overall equipment efficiency. This comprehensive automation solution helps packaging machinery manufacturers develop efficient equipment that can quickly switch between batches of different sizes or product processes without interruption. Relying on the updated automation system, it can lead the trend of mainstream packaging machinery in terms of functions. At the same time, equipment users can have more independence, flexibility, correct operation, high efficiency, compatibility, and support their end users to obtain better High performance and productivity.
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