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What factors should pay attention to in the process of customizing the vacuum homogeneous emulsifier?

What factors should pay attention to in the process of customizing the vacuum homogeneous emulsifier?

2023-03-21

The multi-functional hardware configuration of the vacuum homogeneous emulsifier can be flexibly customized, and it is a common non-standard mechanical equipment product. According to the user's manufacturing and raw material requirements, the directional design can be realized, and the vacuum homogenizing emulsifier can also be used in different industries and different products. In the process of customizing the vacuum homogenizing emulsifier, what factors must people pay attention to?


Because the vacuum homogeneous emulsifier is a relatively complicated industrial equipment, its customization can be in various aspects, from the stainless steel material of the equipment, structure type, hardware configuration, etc., and even details, it can be customized. The most critical core part of customization is its homogeneous head. Different homogenizing heads have different raw material processing effects achieved by their operation. The rotor and stator, the core components of the vacuum homogeneous emulsification machine, rotate at a speed of 3000rpm during operation, and the raw material is sucked from the bottom of the emulsification tank between the high-speed cutting wheel and the fixed cutting sleeve to achieve strong shearing, impact, During turbulent flow and other processes, raw materials are cut in the shearing seam and quickly broken into particles of 200nm-1um.


From the basic principle, the vacuum homogeneous emulsifier must cooperate with the rotor and the stator to achieve the emulsification effect of the raw materials. The homogenizer is the key component that determines the function of the high-shear emulsifier. The design of the stator and rotor determines the emulsifier. scope. For example, the round hole stator head is used for the treatment of medium viscosity or raw materials that must be emulsified; the long slot stator head is used for the treatment of medium viscosity raw materials; the mesh stator head is used for the suspension of fine powder in the liquid phase or the emulsification of the liquid phase processing etc.


The cause of the failure of the hydraulic system of the cosmetic equipment lifting vacuum homogenizing emulsifier


The system configuration of the lifting function module of the cosmetic equipment vacuum emulsifier homogenizer requires the use of a hydraulic transmission system. Under normal circumstances, medium and large lifting vacuum homogenizing emulsifiers (emulsification equipment with platform type medium and large emulsification machines above 250L) must adopt a hydraulic lifting system as the lifting system of the emulsification mixing tank. Sometimes there is a problem with the hydraulic transmission system for some reason, so what is the reason for the failure of the hydraulic system of the cosmetic equipment lifting vacuum homogeneous emulsifier?

Vacuum Homogenizing Emulsifying Mixer

According to statistics, in the failure of the hydraulic system of the cosmetic equipment lifting vacuum homogeneous emulsifier, most of the problems are caused by the hydraulic transmission oil, and basically caused by the interference of impurities contained in the hydraulic transmission oil. If there is a problem with the hydraulic transmission oil of the equipment, you can also focus on checking the following points:


First of all, you can check the surface cleanliness, surface color, viscosity and consistency of the hydraulic transmission oil, and you can also smell it to see if it is normal.


In the system of most lifting vacuum emulsifiers for cosmetic manufacturing machinery, the overflow valve is an important source of heat. In addition, the excessive flow of the pressure reducing valve is also another key cause of heat generation.


Regularly checking the oil temperature in the hydraulic oil tank can also effectively prevent serious damage from occurring, so that it can be eliminated before the system fails.


If the temperature of the hydraulic transmission oil is too high, the hydraulic seals will deteriorate and the hydraulic oil will be oxidized to be ineffective, which will cause corrosion and deposits, and even block the damping hole and accelerate the damage of the valve. The high temperature will make the valve, The pump is stuck, and the continued high temperature is also a safety hazard.


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