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Diversified vacuum homogeneous emulsifier composition

by:Jinzong Machinery     2022-08-18
Emulsifier is a widely used and mainstream cream production equipment at present. Its advantages such as homogenization, fineness, efficiency, high efficiency and complete functions have received unanimous praise in the industry; today, I will follow Jin Zong, who has been in emulsification equipment for 32 years, to explore vacuum homogenization and emulsification in depth. machine. Jinzong vacuum homogeneous emulsifier consists of: vacuum homogeneous emulsification pot, pre-mixed pot (water pot, oil pot), heating and temperature control system, stirring system, vacuum system, hydraulic lifting system, operation control cabinet, piping system and Operation platform composition. 1. Vacuum emulsification pot 1. Main pot: The designed volume is 1L, 2L, 5L----500L, 1000L, etc. Main pot structure: It is a three-layer flange structure with an oval head at the bottom. The inner wall is made of SUS316L stainless steel, polished and polished (matt grade). A heating and thermal insulation jacket is formed between the inner layer and the middle layer, and cooling water can be passed through for heating or cooling. The insulation layer adopts vacuum insulation. Pressure and temperature: the vacuum degree in the pot is -0.09Mpa, the temperature is 100℃, the pressure in the jacket is 0.3Mpa, and the temperature is 100℃. Pot body configuration: The upper part is equipped with a liquid (particle) inlet, a compressed air inlet, a sterile breathing device, a sight glass with illumination, a vacuum port, and a pressure gauge. The bottom is equipped with a discharge port (the discharge valve is the bottom valve of the pot) and a temperature sensor. The pot body is equipped with an electric heater, and the cooling water inlet and outlet. . 2. Homogenizer and stirrer Homogenizer: It is eddy current high-speed shearing and homogenizing. The material passes through the strong shearing, impacting, turbulent flow and other processes generated between the high-speed rotating cutting wheel and the fixed cutting sleeve stator, and the material is cut in the shearing seam and quickly broken into particles. The material can be micronized, emulsified, stirred, thoroughly mixed and dispersed in a short time. Through the illumination observation hole, the emulsification state of the product in the pot can be grasped at any time. Speed ​​3000r/min. The shaft seal adopts skeleton seal. Product advantages: 1. The integrated design improves the reproducibility and accuracy of the experiment. 2. Modular design of the kettle cover, the configuration of the kettle cover can be changed at will, secondary development can be carried out, and various analysis and testing instruments can be connected. 3. A variety of different stirring paddles can be selected to meet your different process requirements. 4. It has good sealing performance and can meet the requirements of vacuum and pressurization. 5. The glass container is convenient to observe the reaction process. 6. The container can be equipped with the design of the discharge valve under the bottom to eliminate the dead angle. 7. The torque of the motor is increased by the deceleration module, which is suitable for higher viscosity. 8. Modular design of equipment, flexible combination. For more details on the configuration of the emulsifier, please contact the online customer service for consultation!
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