Quality Pharmaceutical produciton equipment

 Asia Pacific Coatings Show, APCS 2024, September 11-13, 2024, Jakarta Convention Center in IndonesiaJinzong Enterprises will participate in the exhibition, show you our latest products, technologies, and solutions for chemical and paint industriesWe sincerely invite you to visit our boothExplore the future trends of the industry togetherCreating new quality productive forcesEmbrace new opportunities and challengesAsia Pacific Coatings Show, APCS 2024Exhibition Time：11 -13 September 2024Add：Balai Sidang Jakarta Convention CentreJakarta, IndonesiaBooth No.：1B01 产品推介Product 树脂全套智能设备Resin plant　　金宗树脂全套智能设备，由反应釜等依工艺要求而选定的附属设备及智能生产控制系统组合而成，实现自动化生产，依托物联网系统，实时监控每台设备的运行情况，每日形成报表，工厂运作情况，一目了然，实现工厂智能化，数字化。 The complete intelligent resin plant is composed of auxiliary equipment selected according to process requirements such as reactor and intelligent control systems, achieving automated production. Relying on the Internet of Things system, real-time monitoring of the operation of each device is achieved, daily reports are formed, and the operation status of the factory is clear at a glance, achieving factory intelligence and digitization.  自动化涂料生产线Paint plant 　　金宗自动化涂料生产线，采用自动生产工艺，从进料到出料在电脑操作完成，大部分工序采用封闭式自动操作，省时、省力、节能、环保，同时避免了化学物质对人体的伤害。 The Jinzong automated coating production line adopts an automatic production process, and the process from feeding to discharging is completed through computer operation. Most of the processes are closed automatic operation, which is time-saving, labor-saving, energy-saving, and environmentally friendly, while avoiding chemical harm to the human body. 公司简介 ABOUT US金宗企业创立于1999年，业务涉及机械设备设计及制造、智能控制系统研发、工程设计安装等。主要产品有合成反应生产线、真空乳化生产线、混合提取生产线、水处理设备等，应用广泛，主要服务和应用于精细化工、涂料、制药食品、汽车用品、化妆品、新能源材料等领域的自动化生产。金宗旗下拥有广东金宗机械有限公司，金宗科技（广州）股份有限公司、金宗智能科技（广州）有限公司等数家独资公司。在广州设有设计和营销服务中心，在肇庆国家高新区建设有2个生产工厂，具有特种设备压力容器制造资质与压力管道安装(GC2)资质，属国家高新技术企业，省级专精特新企业，拥有2个省名牌产品，数十项产品专利、软件著作权和省级高新技术产品，通过国家知识产权贯标认证、ISO9001-2015国际质量体系认证和欧盟CE认证，连续多年被广东省工商局评为“广东省守合同重信用企业”，用户遍布全球50多个国家和地区，获得海内外2千多家大小企业的普遍认可和支持。 “工欲善其事，必先利其器”，金宗企业秉持“品质如金、匠心为宗”的理念，向广大制造业工厂提供先进、自动化的生产线，欢迎海内外朋友前来参观指导！ Jinzong Enterprise was founded in 1999, and its business involves mechanical equipment design and manufacturing, intelligent control system research and development, engineering design and installation, etc. The main products include synthesis reaction production lines, vacuum emulsification production lines, mixed extraction production lines, water treatment equipment, etc., which are widely used and mainly serve and apply in the automation production of fine chemicals, coatings, pharmaceuticals and food, automotive supplies, cosmetics, new energy materials and other fields. Jinzong owns several wholly-owned companies, including Guangdong Jinzong Machinery Co., Ltd., Jinzong Technology (Guangzhou) Co., Ltd., and Jinzong Intelligent Technology (Guangzhou) Co., Ltd. We have a design and marketing service center in Guangzhou and two production factories in Zhaoqing National High tech Zone. We have the qualifications for manufacturing special equipment pressure vessels and installing pressure pipelines (GC2). We are a national high-tech enterprise and a provincial-level specialized and new enterprise. We have two provincial famous brand products, dozens of product patents, software copyrights, and provincial-level high-tech products. We have passed the national intellectual property certification, ISO9001-2015 international quality system certification, and EU CE certification. We have been rated as a "Guangdong Province Contract abiding and Credit worthy Enterprise" by the Guangdong Provincial Administration for Industry and Commerce for many years, with customers in more than 50 countries and regions around the world, and have gained widespread recognition and support from more than 2000 small and large enterprises at home and abroad. To do a good job, we must first sharpen our tools. "Jinzong Enterprise adheres to the concept of" quality is like gold, craftsmanship is the master "and provides advanced and automated production lines to manufacturing factories. We welcome friends from home and abroad to visit and guide us!

　　The heating mechanism of the reactor covers a variety of technical approaches to adapt to different working conditions and temperature control needs.Below,Jinzong Machinery for everyone to popularize several common heating methods,each way has its unique advantages and application scenarions:　　1.Water Heating　　Water heating is an economical option when the reaction temperature is mild and there is no strict requirement for heating rate. It is particularly suitable for specific working conditions that require heating and cooling cycles and ultimately require a return to room temperature. The specific operation is to first use hot water for preliminary heating until the set temperature is reached, then discharge hot water, introduce cold water for cooling, and achieve flexible temperature control.　　2.Steam Heating　　Steam heating is another widely used heating method that is suitable for different temperature ranges depending on the type of steam:　　Atmospheric steam is suitable for reaction conditions not exceeding 100℃.　　Saturated steam is suitable for heating at 100~180℃.　　Superheated steam can cope with high temperature requirements of more than 180℃.However,the implementation of steam heating requires the corresponding steam boiler facilities to ensure a continuous and stable steam supply.　　3.Heat Transfer Oil Heating　　Heat transfer oil heating technology is divided into two main modes:　　Heat transsfer oil circulation system,which requires a heat transfer oil furance to transfer heat to the reator through an external circulation.　　Jacketed heat transfer oil heating,that is ,the interlayer of the msgl reactor is filled with heat transfer oil,and the built-in electric heating rod directly heats the oil body,and then heats the materials in the reactor through heat conduction.This method provides stable and efficient heat transfer.　　4.Electrical Heating　　Electric heating methods, especially electric heating rods or heating belts, are favored for their convenience and controllability. However, the upper temperature limit of this type of heating element is about 250 ℃ (the silicone heating strip without load is about 200 ℃), which makes electric heating more suitable for medium and low temperature reaction processes. Its main components include electric heating materials and insulation layer, ensuring high efficiency and safety.　　5.Far Infrared Heating　　Far infrared heating technology utilizes far-infrared radiation to directly act on the surface of materials, converting them into internal energy through resonance absorption of molecules and atoms, achieving rapid and uniform heating of materials. This non-contact heating method not only has high heating efficiency, but also effectively reduces heat loss, making it particularly suitable for scenarios with special requirements for material surface heating.　　In summary, the selection of heating method for the high viscosity reactor needs to be comprehensively evaluated based on various factors such as reaction conditions, cost budget, safety considerations, and energy efficiency. Each heating technology has its own uniqueness, and the correct choice can greatly improve production efficiency and product quality.

　　In modern biotechnology and food industry, fermentation tanks play a crucial role. As a core equipment for microbial cultivation and chemical reactions, fermentation tanks not only promote progress in various fields such as biomedicine, brewing, and biofuels, but also profoundly affect every aspect of daily life. Jinzong Enterprise, with over 20 years of experience in fermentation tank production design and research and development, will take you in depth to explore the structural design, functional characteristics, working principles, and wide application scenarios of fermentation tanks, unveiling the mystery of this key equipment for you.　　       一、Structure Design of  Fermentation Tank       The main body of the small fermentation tank is usually made of stainless steel material to ensure good corrosion resistance and cleanliness. Its basic structure includes tank body, mixing system, ventilation and exhaust device, temperature control system, sensors and controllers, etc.　　Tank Body：It is the main container for the fermentation process, which can range from tens of liters to hundreds of thousands of liters depending on its capacity. It is designed with an insulation layer to maintain a constant fermentation temperature.　　Mixing System：Composed of an electric motor driven agitator and a stirring paddle, it is used to mix culture medium and microorganisms, increase dissolved oxygen, and promote uniform distribution of microorganisms.　　Ventilation and Exhaust Device：Provide oxygen to microorganisms while eliminating metabolic products such as carbon dioxide to maintain a stable gas environment.　　Temperature Control System：Adjust the temperature inside the tank through electric heating sleeves, cooling coils, and other equipment to accurately control the fermentation conditions.　　Sensors and Controllers：Monitor and regulate parameters such as pressure, pH value, and dissolved oxygen concentration inside the tank to achieve automated management of the fermentation process.　　        二、Function Features        Efficient Microbial Cultivation: By optimizing stirring and aeration design, the growth rate and product yield of microorganisms are improved.　　Accurate Environmental Control: The automated control system can accurately adjust parameters such as temperature, pH value, dissolved oxygen, etc., ensuring the stability and efficiency of the fermentation process.　　Repeatability and Scalability: Standardized design makes experimental results easy to replicate, and stainless steel fermentation tank of different sizes can meet the needs from small-scale trials to large-scale production.　　Easy to Clean and Disinfect: Stainless steel material and fine sealing design facilitate CIP (in place cleaning) and SIP (in place sterilization), ensuring production safety.　　三、Working Principle       The work of the fermentation tank is based on the biological transformation of microorganisms. In a suitable culture medium, microorganisms utilize oxygen for respiration, consume nutrients, and produce target products.During the fermentation process, the stirring system promotes the flow of the medium, increases the amount of dissolved oxygen, and avoids hypoxia caused by excessive aggregation of local microorganisms. The ventilation device replenishes oxygen, while the exhaust eliminates the generated carbon dioxide and other volatile substances. The precise control of parameters such as temperature and pH ensures the optimal growth conditions for microorganisms, thereby maximizing product output.　　       四、Widespread Application        Biopharmaceuticals: producing antibiotics, vaccines, biological enzymes, monoclonal antibodies, etc.　　Food Industry: stainless steel beer fermentation tank for brewing beer, alcoholic beverages, yogurt fermentation tank, yeast extracts, etc.　　Chemical Industry: preparing chemical products such as amino acids, organic acids, and biofuels.　　Agriculture: producing microbial fertilizers, biopesticides, etc. to promote the development of ecological agriculture.　　        In summary, as an important tool in the field of biotechnology, ss fermentation tanks are supported by advanced design and control technologies for the development of numerous industries, and are a key bridge connecting basic scientific research and industrial production. With the continuous advancement of technology, future fermentation tanks will become more intelligent and efficient, creating more value for human society.

　　As a common chemical equipment, solid material dissolving tank is widely used in pharmaceutical, food, chemical and other fields, mainly used for the dissolution treatment of solid raw materials to ensure that raw materials are uniformly and quickly converted into solution state to meet the needs of subsequent production processes. Jinzong Enterprise will analyze the structure, functional characteristics and working principle of the solid material dissolving tank in detail.　　一、Structure of Solid Dissolution Tank　　The solid material dissolving tank is mainly composed of tank body, stirring device, heating/cooling system, feed port, discharge port, instrument control unit and so on.　　Tank Body：Usually made of stainless steel material, it has good corrosion resistance and cleanliness, ensuring the safety and hygiene standards of contact between solvents and solid materials. The tank design has a suitable volume and can be customized according to production needs.　　Stirring Device：One of the core components, including the mixing shaft, mixing blades (such as turbine, frame, blade, etc.), and driving motor. The design of the stirring device needs to consider the characteristics of the material and the dissolution rate, and promote full contact between solid particles and solvents through efficient stirring, accelerating the dissolution process.　　Heating/Cooling System：In order to accelerate dissolution or control reaction temperature, the external part of the tank is usually equipped with a heating sleeve or jacket, and the internal part can be heated by steam, hot water, or cooled by cold water. The temperature control system precisely regulates and ensures that the dissolution process takes place at the optimal temperature.　　Feed Inlet and Discharge Port：Equipped with sealed and reliable feeding and discharging ports, it facilitates the addition of materials and the output of dissolved solution, while reducing external pollution.　　Instrument Control Unit：Including temperature sensors, liquid level gauges, speed controllers, etc., to achieve real-time monitoring and automatic control of parameters such as temperature, stirring speed, and liquid level inside the tank, improving operational safety and efficiency.　　二、Function Features of Solid Dissolution Tank　　Efficient Dissolution: Through optimized stirring design and temperature control, the dissolution rate and solubility of solid substances are significantly improved, shortening the production cycle.　　Uniform Mixing: Ensure that the dissolved solution has a uniform composition, avoid local concentrations that are too high or too low, and improve product quality.      Temperature Control: The application of heating/cooling systems enables the dissolution process to be stable within a specific temperature range, suitable for dissolving temperature sensitive materials.　　Easy to Operate: The automation control system simplifies the operation process, reduces manual intervention, and improves production efficiency and safety.　　Easy to Clean and Maintain: Designed to comply with GMP standards, the tank body is smooth without dead corners, making it easy to clean and disinfect, and preventing cross contamination.　　      三、Working Principle of Solid Dissolution Tank　　The working process of the solid material dissolution tank is roughly as follows：　　Preparation Phase：According to the process requirements, the appropriate amount of solvent is added to the tank, and the heating system is preheated to the predetermined temperature.　　Feeding: Slowly add solid materials into the tank through the feeding port on the upper or side, and start the mixing device at the same time。　　Dissolution and Stirring: The stirring blade rotates under the drive of an electric motor, generating strong shear forces and eddy currents, promoting full contact, collision, and dispersion between solid particles and solvents, and accelerating the dissolution process. During this process, the dissolution effect can be optimized by adjusting the stirring speed and direction.　　Temperature Control: During the entire dissolution process, the temperature inside the tank is continuously monitored and adjusted through a heating or cooling system to maintain the most suitable dissolution conditions.。　　Completion and Discharge: When the solid is completely dissolved and the solution reaches the required concentration and uniformity, stop heating and stirring, and discharge the solution through the discharge port for the next step of processing or storage.　　In summary, solid material dissolution tanks play an important role in multiple industries due to their high efficiency, controllability, and easy operation. Jinzong Enterprise ensures the efficient and stable dissolution process through carefully designed structures and intelligent control technology, providing strong support for the production of high-quality products.