Plaster patch, as a common external drug preparation, is favored for its convenient carrying, simple use and significant therapeutic effect. With the advancement of pharmaceutical technology, the production of plaster patches has been highly automated, with various equipment on the production line cooperating with each other to ensure the quality and production efficiency of plaster patches. Jinchong Enterprise will introduce in detail the main equipment of the plaster patch production line, including their structural composition, functional characteristics and working principles. 1. Raw Material Preparation Area
Functional features: The raw material preparation area is responsible for the preliminary processing raw materials for plasters, including steps such as weighing and mixing, to ensure the quality of raw materials required for subsequent processes.
Structural composition: This area mainly weighing devices, mixers, and other equipment. The weighing device usually uses a high-precision electronic scale, which can precisely control the weight of each component; the mixer fully integrates components through mechanical stirring.
Working principle: After the raw materials are weighed according to the formula ratio, they are added to the mixer, and the mechanical stirring method is to achieve uniform mixing, providing qualified raw materials for subsequent processes.
2. Base Material Preparation and Coating Equipment
Functional features: The base material and coating equipment are used to make the prepared raw materials into a paste-like base material and evenly coat it on the backing material.
Structural composition: The includes a heating and melting system, a coating head, and a cooling system. The heating and melting system is used to heat the solid base material to an appropriate fluidity; the head can precisely control the thickness of the base material coating; and the cooling system ensures rapid solidification after coating.
Working principle: The solid base material is evenly coated the backing material after being heated and melted and passing through the coating head, and then enters the cooling system for rapid solidification, forming a paste layer with certain adhesion.
3. Cutting and Shaping Equipment
Functional features: The cutting and shaping equipment is responsible for cutting the continuous production of paste into slices according to specifications and necessary shaping processing.
Structural composition: It mainly includes cutting knives, molding molds, and other components. The cutting knife can accurately cut the paste according to set size; the molding mold is used to make the shape of the plaster patch, such as round, square, etc.
Working principle: After the paste through the cutting knife and is cut into slices, it is then pressed into shape by the mold, ensuring that each plaster patch is consistent in size and neatly shaped. 4. Protective Film Application and Packaging Equipment
Functional features: This equipment is used to cover a layer of protective film on surface of plasters, and to complete the final product packaging.
Structural composition: It includes automatic film applying machines, packaging machines, etc. The automatic film applying can quickly and accurately adhere the protective film to the surface of the plaster; the packaging machine is responsible for placing the finished plasters into the corresponding packaging materials.
principle: The film applying machine pastes the protective film on the surface of the plaster to prevent it from being contaminated during storage and transportation; the packaging machine seals the plas with the applied protective film for convenient sale and use.
Conclusion
The efficient operation of the plaster production line cannot be separated from the precise cooperation of the equipment in each link. From raw material preparation to final packaging, every step is crucial to ensure the high quality of the plaster products. With the development of technology, the pl production line in the future will become more intelligent and automated, further improving production efficiency and product quality.
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