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Jinzong Machinery Pilot Fermenter

Jinzong Machinery Pilot Fermenter

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CustomizedCustomizedConditionNew
Warranty1 YearMaterialSUS304 or SUS316L
Mixing TypeAirlift Mixing/Mechanical AgitationTrademarkJinzong Machine
Transport PackageWooden CaseSpecificationMeet for SGS, CE
OriginGuangdong, China

*Application Scope
It is an ideal tool for precise fermentation experiment in microbiological laboratory for both research centers, institutes a well as private enterprises. It is normally applied for culture medium selection, fermentation process pilot secondary amplification , optimization and verification of strains as well as its production process.
Jinzong Machinery Pilot Fermenter

*Technical Specification

Model

JZFJ20-100L

JZFJ-300L

JZFJ-500L

Nomical capacity

20L-100L

50L-300L

50L-500L

Tanks material

SUS304 SUS316L

Loading Quotiety :65%-80%

Body interface

PH,DO,temperature,Inoculation port,Shift kinds of mouth m,Antifoam,Complement acid,Complement alkali,Feeding.

Agitration

Flat leaves,slanting leaf, curved leaves,arrow leaves,axial flow leaves (according to the customer request optional)

Mixing way

Mechanical stirred ,Brand reducer, Brand inverter for speed.

Control method (option)

1.Brand touch screen interface, special PLC automatic control procedures to fermentation parameter to be automatic control

2.The control parameters using split instrument type, the fermentation control parameters.

Control method specification

A machine under control: temperature, PH value, DO value, defoaming, stirring speed, filling material parameters such as real-time measurement and control system.

Advanced Features (option)

The remote computer PC control, level measurement, filling materials weighing system, methanol, ethanol content detection, exhaust (oxygen, carbon dioxide) test (according to the fermentation technology require customers to optional).

Characteristics of the equipment

Meet fermentation technology require special mechanical seal, a large pot observation clear side mirrors, in sterilization, safe and reliable, accurate media concentration, fold to install and the combination easy, use convenient operation.

Jinzong Machinery Pilot Fermenter

*Application:
1. Cosmetic industry:  shampoo, liquid soap, bath shower, body lotion, dish washing, hand washing, lubricating oil, fabric softener, liquid cloth cleaner etc.
2. Food industry:  Fruit drink, juice, dairy products, milk product and other liquid food.
3. Pharmaceutical industry: 
4. Chemical industry: Perfume, paint, coatings, pesticide etc.

Jinzong Machinery Pilot Fermenter

*Mixing tank function
Operating principle: Break down or recombined the materials through mixing, heating and cooling, to promote mixing uniformly and quickly.
Components: Body, gears, mixing devices, heating devices, cooling devices, seal, etc.
Auxiliary Equipment: high speed homogenizer, high speed disperser etc..
Applicable Field: All the liquid-liquid, liquid-powder mixing industry.

 
Our company is an enterprise specialized in designing and manufacturing reaction kettles,
we can design and manufacture various types of mixing tank for users.


*Main parameters and configuration
1) nominal volume:50L-20000L and other general specifications and non-standard design and production.
2) the structure of the form: vertical, the use of conical, oval, dish shaped head, also apply to the need to close the heating, mixing, reaction, enzymatic hydrolysis and other process operation.
3) jacket forms: hollow heat conducting oil or water), semicircular coil pipe, honeycomb jacket (on demand system), heating or cooling efficiency is high.
4) insulation material: filling pearl cotton, rock wool, polyurethane foam, with good thermal insulation effect.
5) exterior surface of the cylinder body: use mirror polishing or 2B color matte or 2B matte surface polishing treatment, beautiful and clean appearance.
6) stirring device: at the top of the tank in the (partial) heart stirring, stirring side; agitator types: frame type, anchor type, push type, blade, scraping wall blade etc.
7) stirring speed:  Low speed stirrer, high speed disperser or high speed homognizer.
8) level meter form: glass tube liquid level gauge, static pressure sensing type liquid level meter and so on (for selection).
9) feet form: adjustable three pyramid form or cylindrical tube.
10) equipment accessories configuration: quick open sanitary manhole, mirror, (liquid crystal digital display type or dial pointer type) thermometer, respirators, CIP cleaning machines, material liquid inlet and outlet, circular mouth, hot and cold media import and export interface, the nozzle can be according to the process of selection may increase or decrease).
11) tank equipment material: SUS304 or SUS316L SUS304 or Q235-B; jacket; cover cylinder for SUS304.

CompositionInstructions
Specification (L)50-50000
Design Pressure (Mpa)Atmospheric Pressure or under pressure
MaterialCarbon steel, stainless steel, enamel, graphite
Heating FormsElectrical heating with medium in jacket, external half coil steam heating, external half conduction oil heating, hot water infrared heating etc.
Cooling FormsRefrigeration medium in the internal pipe jacket
Blending PowerModel selection is made according to material viscosity, liquid-solid ratio, liquid specific gravity, solid specific gravity, solid granularity, rotation speed, paddle type, with or without baffle or internal coil.
Stirring blade FormsAnchor type, frame type, flat paddle type, pitched paddle type, ribbon type, turbo type, pusher type and multiple compound type
SealMechanical seal or stuff packing seal
Inner Surface TreatmentPolished or no polished
Discharge ValveFlanged ball valve, open downward discharge valve and others
Technological Pipe HoleManhole, sight glass, distillation mouth, imported materials, pressure gauge port, temperature, mouth, mouth filling N2,
PlatformCustom-made of standard-made
Pipeline and valvesCustom-made according to actual production site

Jinzong Machinery Pilot Fermenter

*Our strength 
1. More than 20 years extensive experience in the machinery manufacturing in Cosmetic and cheimical biological & pharmaceutical industry.
2. Quality, 80% materials and components are purchased from 3M, ABB, Siemens, Panasonic, Schneider. Up to now, all core machinery are with CE Certificate.  We carry out products designing, manufacturing, assembling and detection fully in accordance with ISO9001-2008 Quality Management System issued by Swiss SGS Company.
3. Good reputation in industry. Many years are awarded "defend the contract heavy credit enterprise"
4.Have a Professional after-sales service engineering team.      
5.Large scale plant. Currently, we have 2 processing bases, Zhaoqing factory, covering a total area of more than 17,000 square meters,and Shaoguan factory,covering a total area of more than 30,000 square meters. There are more than 160 sets of processing machinery including large vertical lathe, 5-axis horizontal machining center, large planer type milling machine, automatic polishing machines etc. With the help of our strong processing capacity, we produce more than 1000 sets of equipment every year
Jinzong Machinery Pilot Fermenter
*About us:
Guangzhou / Guangdong Jinzong Machinery Co., Ltd. is a professional manufacturer of  cosmetic,chemical, biological & pharmaceutical machinery and equipment more than 20 years .
Jinzong Machinery is a technology innovative enterprise focusing on machinery design, manufacturing and system integration.
Product lines range from:
1> Cosmetic Machinery: water treatment ,vacuum emulsifying machine,liquid detergent mixing machine,storage tank,solid soap making machine,perfume making machine, color paste mill,  filling machine etc.
2> Chemical Machinery:  reactor, mixing equipment, separation equipment, storage tank, disperser, mill  etc.
3> Biological and Pharmaceutical  Machinery: vacuum ointment machine, fermentation tank, sanitary stainless reactor,alcohol deposition can, collocation tank etc.
Jinzong Machinery Pilot Fermenter

*After-sales service:
1> one year from date of delivery, if any spare parts be broken within warranty and not caused by improperly operation, we would offer the new parts for free.
2> Provide professional after-sales service engineers to  abroad  installation and debugging.

*ONE-STOP SERVICES
According to market and customer demands, our company is continuously researching, developing, upgrading and improving various products, striving to build the firs "one-stop" type cosmetic machinery shopping with machinery & equipment, cosmetic raw material, packing materials, technical consultation and other services

*Providing technical support in the aspects of field commissioning and running of the products sold.
*Field failure diagnosis and maintenance.
*Providing spare parts and fittings, maintenance and servicing plans.
*Choosing Jinzong Machinery is choosing professional technical support and good after-sales service.
Jinzong Machinery Pilot Fermenter
Guangdong Jinzong Machinery Co., Ltd. has insight and foresight about mechanical equipment industry development and market demand. It can effectively prevent the quality deviations of final products with strong processing ability. Customer interactions in Guangdong Jinzong Machinery Co., Ltd. are more personal, professional and effective. It can effectively prevent the quality deviations of final products with strong processing ability.
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