professional acrylic resin pilot reactor steel company for The construction industry

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Product Information
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The reactor is widely used for reaction, evaporation, concentration, synthesization, extraction, polymerization, mineralization, etc.in chemical industry, medicine, dye, pesticide, organic synthesis, petroleum, food additives, industry of national defense and scientific research. Our company is an enterprise specialized in designing and manufacturing reaction kettles. With twenty years of experience in manufacturing reaction kettles, we can design and manufacture various types of reaction kettles for users.

*Product Function Brief:
A. Operating principle: Break down or recombined the materials through mixing, filling and cooling, to promote the reaction of polymerization.
B. Components: Body, gears, mixing devices, heating devices, cooling devices, seal, etc.
C. Auxiliary Equipment: Distillation column, head tank, condenser, water separator, collecting cans, filters, etc.
D. Widely used in: Resins, adhesives, paint, cosmetics, pharmaceutical and other chemical production.
E. Applicable Field: All the liquid-liquid, liquid-powder reaction industry.

Model Selection Reference of Reactor

Composition	Instruction
Capacity	50L-50T
Heating Method	Steam heating, electrical heating, conduction oil heating by jacket
Cooling method	Water cooling, conduction oil cooling by inner coil or jacket
Design Pressure Mpa	Atmospheric pressure or under pressure or pressure tank
Blending Power	Model selection is made according to material viscosity, liquid—solid ration, liquid specific gravity, solid specific gravity, solid granularity, rotation speed, paddle type, with or without baffle or internal coil
Stirring Blade Forms	Anchor type, frame type, flat paddle type, pitched paddle type, ribbon type, turbo type, pusher type and multiple compound type
Seal	Mechanical seal or stuff packing seal
Inner Surface Treatment	Polished or no polished
Discharge Valve	Flanged ball valve, open downward discharge valve and others
Technological Pipe Hole	Manhole, sight glass, distillation mouth, imported materials, pressure gauge port, temperature mouth, mouth filling N2, a gate, hot-carrier import and export of the cooling fluid, temperature measurement ports, sampling ports, emptying the mouth, according to the process above requirements increase or decrease.

Stirring Blade Forms Selection

Mixing system is the core component of reactor, a custom-made stirrer is your key to success. Stirrer selection is related with the material’s viscosity, liquid-solid ratio, proportion of liquid, solid’s weight, solid’s particle size, blade type, rotating speed, baffle, internal pipe coil etc.

Jinzong Machinery steel acrylic resin pilot reactor company for The construction industry-1

Jinzong Machinery steel acrylic resin pilot reactor company for The construction industry-2

Jinzong Machinery steel acrylic resin pilot reactor company for The construction industry-3

Jinzong Machinery steel acrylic resin pilot reactor company for The construction industry-4

Jinzong Machinery steel acrylic resin pilot reactor company for The construction industry-5

Jinzong Machinery steel acrylic resin pilot reactor company for The construction industry-6

Technical Specifications

Specifications (L)	Cylinder size (mm)	Actual volume (L)	Jacket volume (L)	Heating area (㎡)	Motor Power (kw)	Speed (r/min)	Discharge valve
50	450*450	61	65	0.78	0.55	85	DN25
100	450*500	150	120	1.36	1.1	85	DN25
200	600*700	253	200	1.9	1.5	85	DN40
300	750*750	396	250	2.41	2.2	85	DN40
500	900*800	699	290	2.7	3	85	DN50
1000	1200*1000	1393	560	4.5	4	85	DN50
1500	1300*1200	2166	617	5.9	5.5	85	DN50
2000	1400*1500	3000	750	7	5.5	85	DN65
3000	1600*1500	4066	1050	9	7.5	63	DN65
4000	1700*1800	5400	1226	11	11	63	DN80
5000	1800*2000	6600	1440	12.8	11	63	DN80

Application

*Application of Reaction plant:

The whole set of equipment includes reactor, vertical fractionating column, horizontal condenser, water storage tank, oil spill tank and piping (dilution kettle). All parts of the equipment that contact with the material are all made by stainless steel.

*Model selection reference of resin production equipment:

Composition	Instructions
Main Reactor	The size, material, heat transfer systems, mixing systems, sealing systems of reactor according to client's specification
Dosing Vessel	According to the client's demand, it adopts gravity tank, gravity mixing tank, gravity dispersing tank, gravity emulsifying tank.
Distillation Device	Vertical condenser, horizontal condenser and separator.
Vacuum system	All kinds of vacuum pumps, buffer tanks.
Thinning Vessel/cooling tank	The size, material, heat transfer systems, mixing systems, sealing systems of thinning vessel according to client's specification
Pipeline system	According to the client's demand, it decides the heating, cooling, vacuum and material pipelines, and including related valves, flowmeters and expanders etc.
Control System	According to client's demand, it decides manual, semi-automatic or full-automatic system.
Filter System	Frame filter, bag filter or centrifuge etc.
Operation Platform	Steel platform or concrete platform

Jinzong Machinery steel acrylic resin pilot reactor company for The construction industry-7

PVA Emulsions Plant

Jinzong Machinery steel acrylic resin pilot reactor company for The construction industry-8

Ink Production

Jinzong Machinery steel acrylic resin pilot reactor company for The construction industry-9

Insulation Paint Production

Jinzong Machinery steel acrylic resin pilot reactor company for The construction industry-10

Resin Production

Qualification certificate

We carry out products designing, manufacturing, assembling and detection fully in accordance with ISO9001-2015 Quality Management System issued by Swiss SGS Company.

Jinzong Machinery steel acrylic resin pilot reactor company for The construction industry-11

CE Certificate

Jinzong Machinery steel acrylic resin pilot reactor company for The construction industry-12

ISO9001:2015

Jinzong Machinery steel acrylic resin pilot reactor company for The construction industry-13

SGS

d******h

Jinzong Machinery acrylic resin pilot reactor goes through various tests. Its materials, mechanical parts, and other components will be inspected and tested by a specific quality control team. It will not break down with regular use

q******h

During the design stage, Jinzong Machinery acrylic resin pilot reactor is exclusively designed adopting the most advanced technologies that are extensively applied in mechanical industry, such as energy-saving technology. It helps the engine resist cracks and pinholes

k******u

The manufacture of Jinzong Machinery acrylic resin pilot reactor involves a wide range of stages, including the procurement of metal materials, components and parts processing, welding, assembly, and testing. It helps extend the lifespan of the engine

m******r

The design of Jinzong Machinery acrylic resin pilot reactor involves several factors. These factors include part tolerances, size limitations, materials selection, mechanical analysis, function realization, etc. It has been sold to South America, North America, Europe, Africa, Southeast Asia, etc

y******r

The design of Jinzong Machinery acrylic resin pilot reactor has taken many factors into considerations. The electrical safety, mechanical security, and performance of mechanical parts will be thought of seriously. It can be used under any extreme conditions

m******k

It's the superior quality that make our acrylic resin pilot reactor win its market rapidly. This product can help to lower emissions

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Jinzong Machinery steel acrylic resin pilot reactor company for The construction industry