Mixer function and operation maintenance

The mixer is a mechanical equipment used to mix two or more materials uniformly. Due to long-term stirring of animal feed, its operation burden is relatively large. It also immediately brought a more troublesome maintenance burden, but in order to extend the use time of the machine and save factory production costs, the operation and maintenance of the mixer must be standardized. How to operate the mixer correctly? How to overhaul and maintain the mixer? The mixer is the main equipment of Guangdong Ruiqi Packaging Machinery Co., Ltd. The technicians of Guangdong Ruiqi Packaging Machinery Co., Ltd. summarize the following experience: 1. The safe operation rules of the mixer 1. The protective cover of the mixer transmission chain should be intact to prevent people from touching the work. A personal injury accident occurred in the chain. 2. The fastening bolts of the motor base should be checked regularly, and the foundation should have sufficient rigidity to prevent the chain from jumping or falling off due to the loose foundation, causing transmission failure. 3. When inspecting, repairing and maintaining the machine, the power supply must be cut off and an indicator must be hung up. 4. It is strictly forbidden to extend your hands or other tools into the machine during the operation of the machine. 5. The inside of the machine can be cleaned and inspected only after the machine is completely stopped. 6. Cables and wires should have protective sleeves. 2. Mixer maintenance procedures 1. During operation, check whether the compressed air pipeline is leaking at least once per shift, and drain the water in the oil-water separation triplex once. 2. Check once a week whether the unloading door is leaking, the sealing strip is damaged, and whether the unloading linkage mechanism is in the dead center position when the door is closed. 3. Clean the remaining materials attached to the inner wall of the buffer hopper once a week. 4. Brush the drive chain and sprocket with diesel oil once a month, and refresh the oil for the chain sprocket. 5. Clean the fuel injection nozzle once a month, and at the same time clean the remaining attached materials on the inner wall and cover of the mixer. 6. Measure the coefficient of variation of the mixer outlet and the finished product packing mouth once a month. The measurement of the coefficient of variation should select the product with the shortest mixing time. 3. Mixer maintenance procedures (1) Minor repairs of the mixer shall be carried out once every six months, including the following contents: 1. Check whether the wire connection in the motor junction box is loose. 2. Clean up the remaining materials attached to the inner wall of the mixer and the buffer hopper. 3. Clean the oil-water separation triplex to ensure a smooth air path. 4. Check the wear of the pin shafts at each hinge point of the unloading link mechanism, replace the pin shafts with severe wear, and ensure the reliability and stability of the link mechanism operation. 5. Replace the sealing strip of the discharge door, check the reliability of the limit stroke of the switch door and adjust its position to ensure the sealing of the discharge door. 6. Check the tightness of the drive chain, the tightness of the motor base, and adjust the chain tensioner or the motor base to keep the chain at a proper tension. 7. Replace the reducer grease. (2) Intermediate repair The intermediate repair of the mixing machine is carried out once a year, including the following: 1. All the minor repairs. 2. Clean the wear of the rotor and the gap between the rotor and the object, repair or replace severely worn ribbons or blades, and adjust the gap between the rotor and the shell to the allowable range (about 5mm). 3. Clean the main bearing and bearing seat, check their wear and tear, replace if necessary, and fill the bearing with lubricating oil. 4. Check the abrasion of the cylinder and replace the severely worn parts. 5. Check the compressed air pipeline, especially the aging condition of the hose, and replace it if necessary. 6. Disassemble and wash the reducer, check the wear of all parts, replace the worn parts if necessary, and add grease to the reducer. 7. Check the wear of the transmission chain and sprocket, and replace if necessary. 8. Check the abrasion of the motor bearings and add grease to the motor bearings.
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