JGZ series 8 nozzles automatic filling machine
Product Features
1. Automatic type
1. The machine concept of the JGZ series was specifically designed for bottling in a hygienic environment;
2. Adopts the free-standing transfer wheels, there are much less exterior surfaces on the fillers than on conventional systems;
3. This innovative design has also the effect of the machine being very easily accessible for maintenance purposes and that it can be expanded at any time without conversion, for example with an additional cap feeder;
4. The OMRON PLC system offers the ideal solution for conductive non-carbonated fill products, as the fill quantity is measured precisely by an inductive flow meter;
5. All filling process steps can be programmed easily and individually-adjusted to the product to be filled and to the container.
6. With all variants of the JGZ series for non-carbonated products, the containers are conveyed through the machine by means of neck-handling. This, as well as fill quantity determination via inductive flow meter (IDM) guarantee high flexibility and short change-over times;
7. Depending on the pitch circle, a central or a tubular ring bowl is employed;
8. Product feed pipes connect the product tank with the filling valves. In each connecting pipe, there is an inductive flow meter which measures the quantity of the product flowing through the pipes via the product's conductivity;
9. The filling process begins after centring of the container and is effected by the free-jet method;
10. In order to be able to cope with the different bottles and products to be filled, one or two filling speeds are available. Non-carbonated beverages are filled pressureless in multi-chamber operation;
11. Once the preprogrammed amount of liquid has flown into the container, a flow meter signal will trigger closing of the valve;
12. The fill parameters and programmes are stored in the controller making quick change-overs via touch-screen.
Bottle Water Filling Machine
Technical Parameters
Model | JGZ 2 | JGZ 4 | JGZ 6 | JGZ 8 | JGZ 10 | JGZ 12 | JGZ 16 | JGZ 18 | JGZ 20 |
Filling Heads | 2 | 4 | 6 | 8 | 10 | 12 | 16 | 18 | 20 |
Competitive Advantage
1.Flexibility
Change-over to other products or filling temperatures is done quickly, easily, and it is reproducible.
2.Short change-over times
Very short change-over times made possible via neck-handling parts and changes of the filling volume via touch-screen selection or easy filling programme selection.
3.Hygienic bottling conditions
Minimised surfaces on the filler's exterior thanks to freestanding transfer starwheels. Mechanical drive units such as gears and joint shafts have been replaced by closed servo drives.
4.Easy maintenance
This machine is well accessible so that all maintenance and service jobs can be performed easily.
5.Future viability
The design of the filler enables retrofitting of another capper or the creation of a Bloc with rinser,blow moulder, or labeller.
Filling line includes:
- Water treatment
- Blow molding machine
- Unscrambler
- Air conveyor
- Rinsing-filling-capping 3-in-1 monoblock
- Sleeve / OPP labeler
- Air dryer, visual inspection, ink jet printer
- Shrink wrapper / wrap-round case packer
- Palletizer
- Etc.
2. Semi-Automatic type
1. JGC Horizontal Self-suction Filling Machine
Technical Parameter
Model | (ml) Filling volume | (L/min) Air consumption | (kg) Net weight | (cm) Dimension |
JGC-15 | 5-150 | 23 | 11 | 92×28×40 |
JGC-25 | 10-250 | 30 | 25 | 102×30×40 |
JGC-50 | 30-500 | 44 | 28 | 108×32×41 |
JGC-100 | 60-1000 | 87 | 36 | 128×36×41 |
JGC-250 | 250-2500 | 160 | 60 | 130×60×51 |
JGC-500 | 500-5000 | 300 | 75 | 130×60×51 |
2. JGA Vertical Self-suction Filling Machine
Product Features:
1. Beautiful appearance, compact structure.
2. No drop nozzle.
3 All parts in contact with the material, cover, platen are made of 304 stainless steel.
4 using pneumatic control, easy operation and maintenance.
8 is equipped with the stroke counter displays, measurement accuracy, no adjustable.
6 is equipped with adjustable foot screws, casters and handles, leveling easy to move.
JGA series Filling Machine is suitable to fill the ointments, featuring high filling accuracy and user-friendly. Its aerodynamic parts are from Taiwan brand products with excellent performance and quality. Currently, this product remains to be one of advanced filling equipment in the world, conforming to GMP standards and is widely used in daily chemical industry.
JGA Ointment&Liquid Dual-Purpose Filling Machine can actualize two purpose of ointment and liquid filling with one machine by quickly and easily changing the hopper and self-absorption head, it is the best choice to replace traditional vertical type or horizontal type filling machines.
Mode | Volume of Hopper (L) | Filling Range (ml) | Production Capacity (time per min.) | Dia. Of Cylinder (mm) | Driving Pressure (Mpa) | Dimensions (LxWxH) |
40 | 45 | 15-150 | 4-30 | 40 | 0.2-0.45 | 500x400x1600 |
60 | 45 | 50-300 | 4-30 | 60 |
80 | 45 | 100-500 | 4-30 | 80 |
100 | 45 | 200-1000 | 4-30 | 100 |
Ampoule filling and sealing machine
JGS automatic ampoule filling and sealing machine is suitable to fill and seal ampoule bottles for pharmaceutical, chemical industry. The piston metering pump is adopted to fill ampoule bottle, and no bottles no filling, gas can be used for gas, liquefied natural gas, liquefied petroleum gas. This machine is a double needle type, compact structure, stable operation, reliable operation, convenient operation, complete functions.
Technical parameter
Filling range: 1-20ml
Capacity: 3000-3600 ampoules/h
Gas type: Coal gas, liquefied petroleum gas
"No Ampoule - No Filling " system
Possibility of nitrogen gas flushing before, during and after filling.
All contact parts are made of SUS316L, and other parts non-contact parts made from SUS304.
Meet for GMP standard
Ampoule neck centering during gas flushing and filling operations. 200L/H
Supply power: 380V/220V 50Hz
Power: 0.37KW
Dimensions: 1300×700×1400mm
Weight: 120KG
on | Hopper and filling connect part size |
1-2rows, numbers and letters | Air blow after filling | 1.25 inch SUS304 |
3. Aluminium/plastic tube filling and sealing machine
Automatic tube filling and sealing machine is designed and manufactured according to the latest developed foreign advanced technology and the actual situation of China. All parts contacted with material are made of stainless steel, this machine is special for aluminium/plastic tube filling and sealing, automatic filling tubes can be done automatically sealing and output, the maximum operating speed of 40 pic/ min, frequency control. Filling accuracy is 1%.
Characteristics:
The machine sealing part: aluminum side after three or five fold, coding, automatic code print. In order to avoid leakage, we adopts Japanese import sealing ring for this machine. The whole machine has advanced structure, advanced configuration, convenient operation, convenient maintenance, easy to clean, and so on. In addition, the cam is located in the table to facilitate the replacement of aluminum species.
Specification:
Power supply:Single phase 220V±10% 50HZ( customizable) Filling range:10-75ml20-150ml Accuracy:≤+/-1% Motor power:2.2kw Tube diameter: Φ10-50mm Capacity:30-40 pic/min( adjustable ) Compressed air:pressure 0.6-0.7mpa Dimensi ons: 1100*600*1300mm Weight: 230kg |
Touch screen controlle
Optional:
Tube feeding system:slanting hanging type automatic tube feeding tank (automatic type)
Saddle-shaped tube sealing device (automatic type)
Jacket type insulation hopper
Mixing system for hopper
Automatic material feeding system(pump) (automatic type)
Final product transport device (automatic type)