Customized External Half Coil Reactor

Product Details

Jinzong strives excellent quality by attaching great importance to details in the production of disperser.Jinzong insists on the use of high-quality materials and advanced technology to manufacture disperser. Besides, we strictly monitor and control the quality and cost in each production process. All this guarantees the product to have high quality and favorable price.

Product Comparison

mechanical equipment is a truly cost-effective product. It is processed in strict accordance with relevant industry standards and is up to the national quality control standards. The quality is guaranteed and the price is really favorable.Compared with other products in the same category, mechanical equipment has more advantages, specifically in the following aspects.

Company Advantages
1. Jinzong Machinery chemical making machine is designed by the creative and professional designers who seek the designing inspiration in people's daily life and combine reality with imagination.
2. We have a professional lab to ensure high quality for this product.
3. With a strong sense of responsibility, Jinzong Machinery has been very popular in the chemical making machine field.

The reactor is widely used for reaction, evaporation, concentration, synthesization, extraction, polymerization, mineralization, etc.in chemical industry, medicine, dye, pesticide, organic synthesis, petroleum, food additives, industry of national defense and scientific research. Our company is an enterprise specialized in designing and manufacturing reaction kettles. With twenty years of experience in manufacturing reaction kettles, we can design and manufacture various types of reaction kettles for users.

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*Product Function Brief:
A. Operating principle: Break down or recombined the materials through mixing, filling and cooling, to promote the reaction of polymerization.
B. Components: Body, gears, mixing devices, heating devices, cooling devices, seal, etc.
C. Auxiliary Equipment: Distillation column, head tank, condenser, water separator, collecting cans, filters, etc.
D. Widely used in: Resins, adhesives, paint, cosmetics, pharmaceutical and other chemical production.
E. Applicable Field: All the liquid-liquid, liquid-powder reaction industry.

*Main feature

The external half pipe coil reactor) is heated by the external coil to supply heat transfer conduction oil / steam / water, it is an ideal equipment of low power and high heating temperature and large volume.
A. Reduce the thickness of tank and increase its loading capacity.
B. Increase heat transfer efficiency.
C. Reduce power consumption and cost.
D. Reduce the total diameter of tank and be good for the layout of workshop.

Model Selection Reference of Reactor

Composition	Instruction
Capacity	50L-50T
Heating Method	Steam heating, conduction oil heating by inner coil, external half coil
Cooling method	Water cooling, conduction oil cooling by inner coil, external half coil
Design Pressure Mpa	Atmospheric pressure or under pressure or pressure tank
Blending Power	Model selection is made according to material viscosity, liquid—solid ration, liquid specific gravity, solid specific gravity, solid granularity, rotation speed, paddle type, with or without baffle or internal coil
Stirring Blade Forms	Anchor type, frame type, flat paddle type, pitched paddle type, ribbon type, turbo type, pusher type and multiple compound type
Seal	Mechanical seal or stuff packing seal
Inner Surface Treatment	Polished or no polished
Discharge Valve	Flanged ball valve, open downward discharge valve and others
Technological Pipe Hole	Manhole, sight glass, distillation mouth, imported materials, pressure gauge port, temperature mouth, mouth filling N2, a gate, hot-carrier import and export of the cooling fluid, temperature measurement ports, sampling ports, emptying the mouth, according to the process above requirements increase or decrease.

Stirring Blade Forms Selection

Mixing system is the xore component of reactor, a custom-made stirrer is your key to success. Stirrer selection is related with the material’s viscosity, liquid-solid ratio, proportion of liquid, solid’s weight, solid’s particle size, blade type, rotating speed, baffle, internal pipe coil etc.

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Technical Specifications

Specification (L)	Cylinder size (mm)	Actual volume (L)	External half pipe size (mm)	Heating area (㎡)	Inner coil size (mm)	Heat area (㎡)	Motor power (kw)
500	900*800	699	Φ76/2	1.7	Φ38	1.6	3
1000	1100*1200	1400	Φ76/2	2.6	Φ45	2.7	4
1500	1300*1200	2166	Φ76/2	3.8	Φ45	3.6	5.5
2000	1400*1500	3000	Φ76/2	4.5	Φ45	4.3	5.5
3000	1600*1500	4066	Φ89/2	5.8	Φ45	5.7	7.5
4000	1700*1800	5400	Φ89/2	7	Φ57	6.8	11
5000	1800*2000	6600	Φ89/2	7.5	Φ57	8	11
6000	1900*2000	7700	Φ89/2	8.7	Φ57	9	15
8000	2100*2250	10038	Φ89/2	11	Φ57	11	15
10000	2200*2500	12300	Φ89/2	13.2	Φ57	13	18.5
15000	2600*2800	19456	Φ108/2	18.6	Φ57	18	22(Level 6)
20000	2800*3000	24205	Φ108/2	21	Φ57	21	30(Level 6)
25000	3000*3400	31084	Φ108/2	26	Φ57	25	37(Level 6)
30000	3200*3500	36706	Φ108/2	30	Φ57	30	45(Level 6)
35000	3200*4000	40725	Φ108/2	33	Φ57	33	55(Level 6)
40000	3400*4000	46580	Φ108/2	35	Φ57	35	55(Level 6)

Application

*Application of Reaction plant:

Resin Plant is the key equipment for producing all kinds of resins, such as Alkyd resin, Acrylic resin, Acrylic emulsions, PVA emulsions, PET resin, epoxy resins, ABS resins, Polyester resin, Unsaturated polyester resin, Amino resin, curing agent etc.
The whole set of equipment includes reactor, vertical fractionating column, horizontal condenser, water storage tank, oil spill tank and piping (dilution kettle). All parts of the equipment that contact with the material are all made by stainless steel.

*Model selection reference of resin production equipment:

Composition	Instructions
Main Reactor	The size, material, heat transfer systems, mixing systems, sealing systems of reactor according to client's specification
Dosing Vessel	According to the client's demand, it adopts gravity tank, gravity mixing tank, gravity dispersing tank, gravity emulsifying tank.
Distillation Device	Vertical condenser, horizontal condenser and separator.
Vacuum system	All kinds of vacuum pumps, buffer tanks.
Thinning Vessel/cooling tank	The size, material, heat transfer systems, mixing systems, sealing systems of thinning vessel according to client's specification
Pipeline system	According to the client's demand, it decides the heating, cooling, vacuum and material pipelines, and including related valves, flowmeters and expanders etc.
Control System	According to client's demand, it decides manual, semi-automatic or full-automatic system.
Filter System	Frame filter, bag filter or centrifuge etc.
Operation Platform	Steel platform or concrete platform

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Alkyd Resin

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PU resin

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Water reducer agent plant

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Alkyd Resin

Certification

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*Advantage
For more than 20 years Guangzhou Jinzong Machinery Co., Ltd. has developed cost effective solutions and innovative processes for the production of high quality synthetic resins and polymer emulsions for Asia , Middle East, and South America.
Jinzong Machinery has in-house capabilities to both upgrade existing synthetic resin and polymer emulsion manufacturing plants and design new ones with state of the art process control systems.
offers a full range of engineering services to the chemical, food industries including :

Feasibility studies
Process control system software upgrades
Existing facility improvements
Turnkey plants

*Reaction plant is manufacturing in our factory:

*After-sales service:
1> one year from date of delivery, if any spare parts be broken within warranty and not caused by improperly operation, we would offer the new parts for free.
2> Provide professional after-sales service engineers to abroad installation and debugging.

*ONE-STOP SERVICES
According to market and customer demands, our company is continuously researching, developing, upgrading and improving various products, striving to build the firs "one-stop" type cosmetic, chemical, food and pharmaceutical machinery shopping with machinery & equipment, cosmetic raw material, packing materials, technical consultation and other services

*Providing technical support in the aspects of field commissioning and running of the products sold.
*Field failure diagnosis and maintenance.
*Providing spare parts and fittings, maintenance and servicing plans.

*Choosing Jinzong Machinery is choosing professional technical support and good after-sales service.

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*About us:
Guangzhou / Guangdong Jinzong Machinery Co., Ltd. is a professional manufacturer of cosmetic,chemical, biological & pharmaceutical machinery and equipment more than 20 years .
Jinzong Machinery is a technology innovative enterprise focusing on machinery design, manufacturing and system integration.
Product lines range from:
1> Cosmetic Machinery: water treatment ,vacuum emulsifying machine,liquid detergent mixing machine,storage tank,solid soap making machine,perfume making machine, color paste mill, filling machine etc.
2> Chemical Machinery: reactor, mixing equipment, separation equipment, storage tank, disperser, mill etc.
3> Biological and Pharmaceutical Machinery: vacuum ointment machine, fermentation tank, sanitary stainless reactor,alcohol deposition can, collocation tank etc.

4> Food Machinery: Reactor, fermentation tank, sanitary stainless reactor, mixer, mixing tank etc.

*Our strength

1. More than 20 years extensive experience in the machinery manufacturing in Cosmetic and cheimical food, biological & pharmaceutical industry.
2. Quality, 80% materials and components are purchased from 3M, ABB, Siemens, Panasonic, Schneider. Up to now, all core machinery are with CE Certificate. We carry out products designing, manufacturing, assembling and detection fully in accordance with ISO9001-2008 Quality Management System issued by Swiss SGS Company.
3. Good reputation in industry. Many years are awarded "defend the contract heavy credit enterprise"
4.Have a Professional after-sales service engineering team.

5.Large scale plant. Currently, we have 2 processing bases, Zhaoqing factory, covering a total area of more than 17,000 square meters,and Shaoguan factory,covering a total area of more than 30,000 square meters. There are more than 160 sets of processing machinery including large vertical lathe, 5-axis horizontal machining center, large planer type milling machine, automatic polishing machines etc. With the help of our strong processing capacity, we produce more than 1000 sets of equipment every year

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Company Features
1. Guangdong Jinzong Machinery Co., Ltd. has enhanced chemical making machine products to give quality services.
2. High technology is adopted to produce a wide range of chemical equipment supply which can be applied into all fields to satisfy different customers.
3. We look forward to sincere cooperation with friends from all walks of life to create the chemical machine industry's first brand. Contact! The persistent purpose of Jinzong Machinery would be to be among the very competitive pilot reactor exporters. Contact! We will make the first brand of condenser industry. Contact! Jinzong Machinery aims to be a globally competitive manufacturer. Contact!

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