The reactor is widely used for reaction, evaporation, concentration, synthesization, extraction, polymerization, mineralization, etc.in chemical industry, medicine, dye, pesticide, organic synthesis, petroleum, food additives, industry of national defense and scientific research. Our company is an enterprise specialized in designing and manufacturing reaction kettles. With twenty years of experience in manufacturing reaction kettles, we can design and manufacture various types of reaction kettles for users.
*Product Function Brief:
A. Operating principle: Break down or recombined the materials through mixing, filling and cooling, to promote the reaction of polymerization.
B. Components: Body, gears, mixing devices, heating devices, cooling devices, seal, etc.
C. Auxiliary Equipment: Distillation column, head tank, condenser, water separator, collecting cans, filters, etc.
D. Widely used in: Resins, adhesives, paint, cosmetics, pharmaceutical and other chemical production.
E. Applicable Field: All the liquid-liquid, liquid-powder reaction industry.
*Main feature
The external half pipe coil reactor) is heated by the external coil to supply heat transfer conduction oil / steam / water, it is an ideal equipment of low power and high heating temperature and large volume.
A. Reduce the thickness of tank and increase its loading capacity.
B. Increase heat transfer efficiency.
C. Reduce power consumption and cost.
D. Reduce the total diameter of tank and be good for the layout of workshop.
Composition | Instruction |
Capacity | 50L-50T |
Heating Method | Steam heating, conduction oil heating by inner coil, external half coil |
Cooling method | Water cooling, conduction oil cooling by inner coil, external half coil |
Design Pressure Mpa | Atmospheric pressure or under pressure or pressure tank |
Blending Power | Model selection is made according to material viscosity, liquid—solid ration, liquid specific gravity, solid specific gravity, solid granularity, rotation speed, paddle type, with or without baffle or internal coil |
Stirring Blade Forms | Anchor type, frame type, flat paddle type, pitched paddle type, ribbon type, turbo type, pusher type and multiple compound type |
Seal | Mechanical seal or stuff packing seal |
Inner Surface Treatment | Polished or no polished |
Discharge Valve | Flanged ball valve, open downward discharge valve and others |
Technological Pipe Hole | Manhole, sight glass, distillation mouth, imported materials, pressure gauge port, temperature mouth, mouth filling N2, a gate, hot-carrier import and export of the cooling fluid, temperature measurement ports, sampling ports, emptying the mouth, according to the process above requirements increase or decrease. |
Mixing system is the xore component of reactor, a custom-made stirrer is your key to success. Stirrer selection is related with the material’s viscosity, liquid-solid ratio, proportion of liquid, solid’s weight, solid’s particle size, blade type, rotating speed, baffle, internal pipe coil etc.
Specification (L) | Cylinder size (mm) | Actual volume (L) | External half pipe size (mm) | Heating area (㎡) | Inner coil size (mm) | Heat area (㎡) | Motor power (kw) |
500 | 900*800 | 699 | Φ76/2 | 1.7 | Φ38 | 1.6 | 3 |
1000 | 1100*1200 | 1400 | Φ76/2 | 2.6 | Φ45 | 2.7 | 4 |
1500 | 1300*1200 | 2166 | Φ76/2 | 3.8 | Φ45 | 3.6 | 5.5 |
2000 | 1400*1500 | 3000 | Φ76/2 | 4.5 | Φ45 | 4.3 | 5.5 |
3000 | 1600*1500 | 4066 | Φ89/2 | 5.8 | Φ45 | 5.7 | 7.5 |
4000 | 1700*1800 | 5400 | Φ89/2 | 7 | Φ57 | 6.8 | 11 |
5000 | 1800*2000 | 6600 | Φ89/2 | 7.5 | Φ57 | 8 | 11 |
6000 | 1900*2000 | 7700 | Φ89/2 | 8.7 | Φ57 | 9 | 15 |
8000 | 2100*2250 | 10038 | Φ89/2 | 11 | Φ57 | 11 | 15 |
10000 | 2200*2500 | 12300 | Φ89/2 | 13.2 | Φ57 | 13 | 18.5 |
15000 | 2600*2800 | 19456 | Φ108/2 | 18.6 | Φ57 | 18 | 22(Level 6) |
20000 | 2800*3000 | 24205 | Φ108/2 | 21 | Φ57 | 21 | 30(Level 6) |
25000 | 3000*3400 | 31084 | Φ108/2 | 26 | Φ57 | 25 | 37(Level 6) |
30000 | 3200*3500 | 36706 | Φ108/2 | 30 | Φ57 | 30 | 45(Level 6) |
35000 | 3200*4000 | 40725 | Φ108/2 | 33 | Φ57 | 33 | 55(Level 6) |
40000 | 3400*4000 | 46580 | Φ108/2 | 35 | Φ57 | 35 | 55(Level 6) |
*Application of Reaction plant:
Resin Plant is the key equipment for producing all kinds of resins, such as Alkyd resin, Acrylic resin, Acrylic emulsions, PVA emulsions, PET resin, epoxy resins, ABS resins, Polyester resin, Unsaturated polyester resin, Amino resin, curing agent etc.
The whole set of equipment includes reactor, vertical fractionating column, horizontal condenser, water storage tank, oil spill tank and piping (dilution kettle). All parts of the equipment that contact with the material are all made by stainless steel.
*Model selection reference of resin production equipment:
Composition | Instructions |
Main Reactor | The size, material, heat transfer systems, mixing systems, sealing systems of reactor according to client's specification |
Dosing Vessel | According to the client's demand, it adopts gravity tank, gravity mixing tank, gravity dispersing tank, gravity emulsifying tank. |
Distillation Device | Vertical condenser, horizontal condenser and separator. |
Vacuum system | All kinds of vacuum pumps, buffer tanks. |
Thinning Vessel/cooling tank | The size, material, heat transfer systems, mixing systems, sealing systems of thinning vessel according to client's specification |
Pipeline system | According to the client's demand, it decides the heating, cooling, vacuum and material pipelines, and including related valves, flowmeters and expanders etc. |
Control System | According to client's demand, it decides manual, semi-automatic or full-automatic system. |
Filter System | Frame filter, bag filter or centrifuge etc. |
Operation Platform | Steel platform or concrete platform |
Alkyd Resin
PU resin
Water reducer agent plant
Alkyd Resin
*Advantage
For more than 20 years Guangzhou Jinzong Machinery Co., Ltd. has developed cost effective solutions and innovative processes for the production of high quality synthetic resins and polymer emulsions for Asia , Middle East, and South America.
Jinzong Machinery has in-house capabilities to both upgrade existing synthetic resin and polymer emulsion manufacturing plants and design new ones with state of the art process control systems.
offers a full range of engineering services to the chemical, food industries including :
Feasibility studies
Process control system software upgrades
Existing facility improvements
Turnkey plants
*Reaction plant is manufacturing in our factory:
*Choosing Jinzong Machinery is choosing professional technical support and good after-sales service.
4> Food Machinery: Reactor, fermentation tank, sanitary stainless reactor, mixer, mixing tank etc.
*Our strength
1. More than 20 years extensive experience in the machinery manufacturing in Cosmetic and cheimical food, biological & pharmaceutical industry.5.Large scale plant. Currently, we have 2 processing bases, Zhaoqing factory, covering a total area of more than 17,000 square meters,and Shaoguan factory,covering a total area of more than 30,000 square meters. There are more than 160 sets of processing machinery including large vertical lathe, 5-axis horizontal machining center, large planer type milling machine, automatic polishing machines etc. With the help of our strong processing capacity, we produce more than 1000 sets of equipment every year
Notification item:
1. The machine is PE film winding to protect machine off corrosived and rust;
2. The machine is well wire tighted to protect machine off damage in shipping container;
3. Export standard plywood case, composite material, fumigation-free;
4. With easy lifting corn by the forklift.
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