Carbon steel SS Heat Exchanger/Condenser

    A reactor is an important equipment widely used in industries such as chemical, pharmaceutical, and food for physical or chemical reactions. Jinzong Enterprise, with over 20 years of experience in reactor production and research and development, will provide a detailed introduction to the operation, maintenance, and common troubleshooting of reactors.1、 Operation steps of reactorPreparation before starting up: First, confirm that there is no looseness or leakage in the connection parts of the reactor, the power circuit is normal, and auxiliary equipment such as the cooling system and stirring device are running normally. Then, according to the reaction requirements, perform appropriate cleaning and disinfection inside the kettle, and ensure that there are no impurities inside the kettle.Material addition: According to the requirements of the reaction process, first evenly add solid materials into the reactor through the feeding port, then slowly inject liquid materials, and at the same time, turn on the stirring device to ensure uniform mixing of materials.Temperature and pressure control: Start the heating or cooling system to precisely control the temperature and pressure inside the reactor. During the reaction process, relevant data should be regularly checked and recorded to ensure that the reaction is carried out within the set safety parameter range.End of reaction and discharge: After the reaction is completed, turn off the heating, cooling system, and stirring device. Wait until the temperature inside the reactor drops to a safe range before opening the discharge port for unloading.2、 Maintenance of reacorDaily cleaning: After each use, the inside of the reactor should be cleaned in a timely manner to avoid residues affecting the next reaction effect or corroding the reactor body.Regular inspection: Regularly inspect the functions of various equipment in the reactor, such as agitators, temperature sensors, pressure gauges, etc. If any abnormalities are found, repair or replace them in a timely manner.Anti corrosion and rust prevention: For reaction vessels made of metal materials, regular application of anti-corrosion paint or other anti-corrosion measures should be taken to prevent rusting of the vessel body.Seal replacement: Seals are crucial components to ensure the sealing performance of the reactor, and should be regularly inspected and replaced as needed to prevent leakage.3、 Common troubleshooting of reactorTemperature out of control: If the temperature cannot be accurately controlled, first check whether the temperature control system and thermocouple are normal. If there is any damage, repair or replace it immediately; Secondly, confirm whether the amount of material in the kettle and the heat transfer medium are suitable, and adjust them if necessary.Abnormal pressure: Excessive or insufficient pressure may be caused by a malfunction of the pressure relief valve or blockage of the intake/exhaust system, which requires prompt investigation and resolution.Stirring failure: If the mixing device is not working or unstable, the motor, reducer, and mixing shaft should be inspected to eliminate mechanical faults. If necessary, damaged parts should be replaced.Leakage problem: Once a leakage is found in the kettle or pipeline, the reaction should be stopped immediately, and the leaking area should be repaired or the sealing ring replaced to ensure the safe operation of the equipment.In summary, proper and standardized operation of the reactor, regular maintenance, and quick and effective handling of various faults can not only ensure the safety and efficiency of the production process, but also extend the service life of the reactor, bringing better economic benefits to the enterprise.Jinzong Enterprise was founded in 1999, specializing in the design and manufacturing of mechanical equipment, research and development of intelligent control systems, and engineering design and installation. The main products include synthesis reaction production lines, vacuum emulsification production lines, mixed extraction production lines, water treatment equipment, etc., which are widely used and mainly serve and apply in the automation production of fine chemicals, coatings, pharmaceuticals and food, automotive products, cosmetics, new energy materials, and other fields.Jinzong owns several wholly-owned companies, including Guangdong Jinzong Machinery Co., Ltd., Jinzong Technology (Guangzhou) Co., Ltd., and Jinzong Intelligent Technology (Guangzhou) Co., Ltd. There is a design and marketing service center in Guangzhou, and two production factories have been built in the Zhaoqing National High tech Zone. They have the qualifications for special equipment pressure vessel manufacturing and pressure pipeline installation (GC2), and are a national high-tech enterprise and a provincial-level specialized and refined new enterprise. They have two provincial-level branded products, dozens of product patents, software copyrights, and provincial-level high-tech products. They have passed the national intellectual property standard certification, ISO9001-2015 international quality system certification, and EU CE certification, and have been awarded the title of "Guangdong Province Contract abiding and Creditworthy Enterprise" by the Guangdong Provincial Administration for Industry and Commerce for many years. They have users in more than 50 countries and regions around the world, and have been widely recognized and supported by more than 2000 small and large enterprises at home and abroad.To do a good job, one must first sharpen their tools. Jinzong Enterprise upholds the concept of "quality is like gold, craftsmanship is the core", and provides advanced and automated production lines to manufacturing factories. Friends from home and abroad are welcome to visit and guide us!

    A reactor is an important equipment widely used in industries such as chemical, pharmaceutical, and food for physical or chemical reactions. Jinzong Enterprise, with over 20 years of experience in reactor production and research and development, will provide a detailed introduction to the operation, maintenance, and common troubleshooting of reactors.1、 Operation steps of reactorPreparation before starting up: First, confirm that there is no looseness or leakage in the connection parts of the reactor, the power circuit is normal, and auxiliary equipment such as the cooling system and stirring device are running normally. Then, according to the reaction requirements, perform appropriate cleaning and disinfection inside the kettle, and ensure that there are no impurities inside the kettle.Material addition: According to the requirements of the reaction process, first evenly add solid materials into the reactor through the feeding port, then slowly inject liquid materials, and at the same time, turn on the stirring device to ensure uniform mixing of materials.Temperature and pressure control: Start the heating or cooling system to precisely control the temperature and pressure inside the reactor. During the reaction process, relevant data should be regularly checked and recorded to ensure that the reaction is carried out within the set safety parameter range.End of reaction and discharge: After the reaction is completed, turn off the heating, cooling system, and stirring device. Wait until the temperature inside the reactor drops to a safe range before opening the discharge port for unloading.2、 Maintenance of reacorDaily cleaning: After each use, the inside of the reactor should be cleaned in a timely manner to avoid residues affecting the next reaction effect or corroding the reactor body.Regular inspection: Regularly inspect the functions of various equipment in the reactor, such as agitators, temperature sensors, pressure gauges, etc. If any abnormalities are found, repair or replace them in a timely manner.Anti corrosion and rust prevention: For reaction vessels made of metal materials, regular application of anti-corrosion paint or other anti-corrosion measures should be taken to prevent rusting of the vessel body.Seal replacement: Seals are crucial components to ensure the sealing performance of the reactor, and should be regularly inspected and replaced as needed to prevent leakage.3、 Common troubleshooting of reactorTemperature out of control: If the temperature cannot be accurately controlled, first check whether the temperature control system and thermocouple are normal. If there is any damage, repair or replace it immediately; Secondly, confirm whether the amount of material in the kettle and the heat transfer medium are suitable, and adjust them if necessary.Abnormal pressure: Excessive or insufficient pressure may be caused by a malfunction of the pressure relief valve or blockage of the intake/exhaust system, which requires prompt investigation and resolution.Stirring failure: If the mixing device is not working or unstable, the motor, reducer, and mixing shaft should be inspected to eliminate mechanical faults. If necessary, damaged parts should be replaced.Leakage problem: Once a leakage is found in the kettle or pipeline, the reaction should be stopped immediately, and the leaking area should be repaired or the sealing ring replaced to ensure the safe operation of the equipment.In summary, proper and standardized operation of the reactor, regular maintenance, and quick and effective handling of various faults can not only ensure the safety and efficiency of the production process, but also extend the service life of the reactor, bringing better economic benefits to the enterprise.Jinzong Enterprise was founded in 1999, specializing in the design and manufacturing of mechanical equipment, research and development of intelligent control systems, and engineering design and installation. The main products include synthesis reaction production lines, vacuum emulsification production lines, mixed extraction production lines, water treatment equipment, etc., which are widely used and mainly serve and apply in the automation production of fine chemicals, coatings, pharmaceuticals and food, automotive products, cosmetics, new energy materials, and other fields.Jinzong owns several wholly-owned companies, including Guangdong Jinzong Machinery Co., Ltd., Jinzong Technology (Guangzhou) Co., Ltd., and Jinzong Intelligent Technology (Guangzhou) Co., Ltd. There is a design and marketing service center in Guangzhou, and two production factories have been built in the Zhaoqing National High tech Zone. They have the qualifications for special equipment pressure vessel manufacturing and pressure pipeline installation (GC2), and are a national high-tech enterprise and a provincial-level specialized and refined new enterprise. They have two provincial-level branded products, dozens of product patents, software copyrights, and provincial-level high-tech products. They have passed the national intellectual property standard certification, ISO9001-2015 international quality system certification, and EU CE certification, and have been awarded the title of "Guangdong Province Contract abiding and Creditworthy Enterprise" by the Guangdong Provincial Administration for Industry and Commerce for many years. They have users in more than 50 countries and regions around the world, and have been widely recognized and supported by more than 2000 small and large enterprises at home and abroad.To do a good job, one must first sharpen their tools. Jinzong Enterprise upholds the concept of "quality is like gold, craftsmanship is the core", and provides advanced and automated production lines to manufacturing factories. Friends from home and abroad are welcome to visit and guide us!

Introduction:Reverse osmosis pure water equipment is an efficient water treatment device widely used in various fields such as home drinking water purification, industrial pure water manufacturing, medical water preparation, and laboratory ultra pure water production. Its core technology is based on the principle of Reverse Osmosis (RO), which can effectively separate almost all soluble solids, organic matter, microorganisms, and most ions from raw water, thereby obtaining water with almost extremely high purity.Jinzong Enterprise, with over 20 years of experience in water treatment equipment production design and development, will provide a detailed introduction to the technical principles and structural composition of reverse osmosis pure water equipment.Working principle of reverse osmosis pure water equipmentThe core of reverse osmosis pure water technology lies in the selective permeation characteristics of semi permeable membranes. In nature, water molecules will naturally permeate from low concentration areas to high concentration areas through semi permeable membranes under the influence of concentration differences. In the process of reverse osmosis, a pressure higher than the natural osmotic pressure is applied externally, causing water molecules to pass through the semi permeable membrane in the opposite direction of natural infiltration, flowing from the high concentration side to the low concentration side. Most solutes such as inorganic salts, heavy metal ions, organic matter, bacteria, viruses, etc. are blocked by the membrane due to size or charge, thus achieving deep water purification.Structural composition of reverse osmosis pure water equipmentA typical reverse osmosis pure water equipment mainly includes the following key parts:1. Raw water pretreatment system:Raw water tank: stores untreated raw water.Raw water pump: Provide sufficient pressure to drive water flow through the entire treatment system.Mechanical filter: used to remove large particles such as suspended particles, sediment, and rust from water.Activated carbon filter: adsorb residual chlorine, odors, some organic matter, and pigments from water.Security filter: also known as precision filter, further filters out smaller particles to protect the subsequent reverse osmosis membrane from damage.2. Reverse osmosis purification system:Reverse osmosis membrane component: This is the core component of the equipment, usually composed of dozens to hundreds of reverse osmosis membrane components, each containing an efficient semi permeable membrane that allows only water molecules and a few small molecules to pass through.Booster pump: provides the required pressure for the reverse osmosis process, ensuring that water molecules can overcome osmotic pressure and penetrate the membrane.Membrane shell: used to fix and protect reverse osmosis membrane components, and provide a channel for water flow.3. Control system:Control system circuit: including sensors, controllers, and actuators, responsible for monitoring parameters such as water quality, pressure, flow rate, and automatically adjusting the equipment's operating status according to set values, achieving fully automatic control and remote monitoring functions.4. Aftertreatment system:In applications that require higher purity water, reverse osmosis pure water equipment may also include ultra purified post-treatment systems, such as ion exchange columns, UV disinfectors, terminal microfilters, etc., to further improve water purity and reduce total organic carbon (TOC) content.Summary:The reverse osmosis pure water equipment achieves high purification and reuse of water resources through scientific and reasonable structural design and advanced reverse osmosis technology. With its excellent desalination performance, high water recovery rate, and intelligent operation management, it has become an indispensable key technical equipment in the modern water treatment field. With the advancement of technology, the reverse osmosis pure water equipment is constantly optimized and upgraded, which not only improves work efficiency but also reduces operating costs, which is of great significance for solving water resource shortages and ensuring water quality safety.

A reactor is a common equipment in the chemical industry, used for chemical reactions, physical reactions, mixing, dissolution and other processes. It is widely used in chemical synthesis, petrochemicals, pharmaceutical manufacturing, food processing, cosmetics, new material production and other fields. Today, Jinzong Enterprise, with over 20 years of experience in reactor production and research and development, will provide a detailed explanation of the working principle and main components of the reactor.1、 Working principle of reaction vesselThe basic working principle of a reactor is based on the mixing, heating, cooling, stirring and other operations of materials in a closed space, which promote various raw materials to undergo chemical reactions or physical changes. The core process can be summarized as follows:1.Material loading and mixing: Firstly, the material to be processed is added to the reactor through a specific feeding port. The vessel is usually equipped with a stirring device, which can ensure uniform mixing of materials, enhance contact opportunities between reactants, and thereby improve reaction rate and efficiency.2.Temperature control: The reactor is equipped with an efficient heating and cooling system, which can accurately control the temperature inside the reactor. For exothermic reactions, excess heat can be absorbed through the cooling system; For endothermic reactions, necessary energy can be provided by heating elements. Temperature control is crucial for reaction rate and product quality.3. Pressure management: The reactor has good sealing performance and can withstand pressure fluctuations within a certain range. Some reactions are more effective under high pressure, and the reactor needs to have sufficient pressure resistance and be equipped with a pressure monitoring and control system to ensure safe operation.4. Reaction process monitoring: By installing various sensors on the reaction vessel, real-time monitoring of temperature, pressure, liquid level and other parameters inside the vessel can be carried out, and automatic adjustment or alarm signals can be sent out according to the set process conditions to ensure stable and controllable reaction process.2、 The main components of the reaction vesselA reactor typically consists of the following key components:1.Vessel body: The vessel body is a space that accommodates reaction materials, and the materials used are mostly stainless steel, carbon steel, or other corrosion-resistant materials. The design should meet the corresponding pressure bearing capacity and temperature resistance requirements.2. Stirring device: including stirring shaft, stirring blade, and driving device (such as motor reducer), used to fully mix the materials in the vessel and ensure uniform reaction.3. Heating/cooling system: It can adopt forms such as jacket type, coil type, or electric heating to achieve precise control of the temperature inside the vessel， and is equipped with auxiliary equipment such as heat exchange medium circulation pump.4. Pressure control system: including safety valve, pressure gauge, pressure relief valve, etc., to ensure that the pressure is always within the safe range during the reaction process.5. Material inlet and outlet device: including feeding port, discharge port, sight glass, manhole, etc., to facilitate material addition and removal, as well as to facilitate inspection of the condition inside the vessel and cleaning and maintenance.6. Measurement and control components: such as temperature sensors, pressure sensors, liquid level gauges, etc., collect real-time status data inside the reactor and transmit it to the control system.In summary, as a precise and complex chemical unit operation equipment, the working principle of the reactor is aimed at optimizing the reaction environment to ensure the efficient and safe operation of the reaction process, and its various components work together to build a highly integrated and fully functional reaction system. Through rational design and precise operation, reaction vessels play a crucial role in modern industrial production.Jinzong Enterprise was founded in 1999, specializing in the design and manufacturing of mechanical equipment, research and development of intelligent control systems, and engineering design and installation. The main products include synthesis reaction production lines, vacuum emulsification production lines, mixed extraction production lines, water treatment equipment, etc., which are widely used and mainly serve and apply in the automation production of fine chemicals, coatings, pharmaceuticals and food, automotive products, cosmetics, new energy materials, and other fields.Jinzong owns several wholly-owned companies, including Guangdong Jinzong Machinery Co., Ltd., Jinzong Technology (Guangzhou) Co., Ltd., and Jinzong Intelligent Technology (Guangzhou) Co., Ltd. There is a design and marketing service center in Guangzhou, and two production factories have been built in the Zhaoqing National High tech Zone. They have the qualifications for special equipment pressure vessel manufacturing and pressure pipeline installation (GC2), and are a national high-tech enterprise and a provincial-level specialized and refined new enterprise. They have two provincial-level branded products, dozens of product patents, software copyrights, and provincial-level high-tech products. They have passed the national intellectual property standard certification, ISO9001-2015 international quality system certification, and EU CE certification, and have been awarded the title of "Guangdong Province Contract abiding and Creditworthy Enterprise" by the Guangdong Provincial Administration for Industry and Commerce for many years. They have users in more than 50 countries and regions around the world, and have been widely recognized and supported by more than 2000 small and large enterprises at home and abroad.To do a good job, one must first sharpen their tools. Jinzong Enterprise upholds the concept of "quality is like gold, craftsmanship is the core", and provides advanced and automated production lines to manufacturing factories. Friends from home and abroad are welcome to visit and guide us!