Water Based Emulsion Paint Production Line

I. Overview of Equipment Composition

A complete water based emulsion paint production line encompasses several key stages, each with specialized machinery:

• Raw Material Handling & Pre-Mixing: This stage involves the precise feeding and initial blending of components like resins, water, pigments, and additives. Equipment includes automated powder/liquid feeding systems and high-speed pre-dispersers.

• Dispersion & Grinding: The core step for achieving fineness of grind and optimal color development. It utilizes high-speed dispersers and bead mills or sand mills to break down pigment agglomerates and ensure a perfectly homogeneous mixture.

• Let-down & Mixing: Here, the mill base is transferred to larger mixing tanks where remaining ingredients (e.g., thickeners, biocides) are incorporated under controlled agitation to achieve the final formula.

• Tinting & Color Matching: For production lines supplying a color palette, automated tinting systems and precision colorant dosing units are integrated for accurate, repeatable batch-to-batch color consistency.

• Filtration & Deaeration: The paint passes through filters to remove any grit or oversized particles, and sometimes through deaeration systems to eliminate entrapped air, ensuring a smooth application.

• Filling & Packaging: Automated filling machines (piston or gravity) accurately fill cans, pails, or buckets, followed by capping, labeling, and palletizing systems for final packaging.

II. Key Functional Characteristics

• High Automation & Process Control: Modern lines integrate PLC and SCADA systems for recipe management, sequential control, and real-time monitoring of parameters like temperature, viscosity, and speed, maximizing efficiency and minimizing human error.

• Precision Dosing & Quality Consistency: Critical for batch accuracy and color matching. The line employs precision load cells, mass flow meters, and servo-driven pumps to ensure each component is added with exactitude, guaranteeing product uniformity.

• Hygienic & Easy-Clean Design: Built with stainless steel surfaces, CIP (Clean-in-Place) capabilities, and sanitary fittings to prevent cross-contamination, reduce downtime between batches, and maintain product integrity.

• Scalability & Flexibility: Designed with a modular approach, the production line can be easily adapted or expanded for different batch sizes, product types (e.g., matt, silk, exterior grades), and future capacity increases.

"The right tools are fundamental to excellence." Guided by the principle of "Quality as Gold, Craftsmanship as the Foundation," Jinzong Enterprise specializes in providing advanced, automated water based emulsion paint production lines to manufacturers. We welcome partners from around the world to visit our facilities for a consultation.

Contact us today to discuss your project: Phone: +86 13798112675