Jinzong Machinery | Cosmetic Machinery & Chemical Machinery Manufacturers
Syrup Production Line Equipment
Syrup Production Line Equipment
The syrup production line is the core component of modern confectionery manufacturing. It processes raw materials into palatable syrup, providing the foundation for subsequent procedures such as candy forming and packaging.
I. Complete Equipment Composition
The syrup production line primarily consists of equipment for the following key stages:
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Raw Material Preparation & Handling System
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Raw Material Storage Tanks: For storing basic ingredients like granulated sugar, glucose syrup, and water.
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Batch Weighers / Dosing Systems: Precisely weigh and automatically proportion ingredients according to the recipe.
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Transfer Pumps & Piping System: Convey the batched materials to the next processing stage.
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Dissolution & Mixing System
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Dissolution Vessel: Dissolves solid ingredients (e.g., sugar) completely in water through heating and agitation to form a sugar solution.
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Mixer / Blender: Homogeneously blends different liquid ingredients (e.g., sugar solution, glucose syrup) and incorporates additives such as colors and flavors.
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Filtration & Purification System
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Filters: Remove impurities from the syrup, such as undissolved particles or foreign matter, ensuring purity.
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Deaerator: Removes entrapped air from the syrup to prevent bubble formation in the final product, which can affect texture and appearance.
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Cooking / Boiling & Concentration System
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Cooking Kettle / Copper: Concentrates the syrup to the required density and viscosity by evaporating water through heating. This process may involve vacuum cooking to lower the boiling temperature, preventing excessive caramelization.
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Temperature Control System: Precisely regulates the cooking temperature to ensure consistent syrup quality.
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Cooling & Intermediate Storage System
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Cooling Unit: Rapidly cools the syrup to halt further reactions, preserving its color and flavor profile.
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Holding / Storage Tanks: Provide temporary storage for the cooled syrup, either for the next processing step or for direct use in candy forming.
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Pumping & Filling System
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Metering / Transfer Pumps: Convey the syrup from the holding tanks to the filling machine.
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Filler / Depositor: Precisely meters and deposits the syrup into molds or other containers as required by the product, preparing it for the forming or packaging stage.
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II. Operating Principle
The entire production line operates in a coordinated manner through an automated control system. Starting from the precise weighing of raw materials, each stage—dissolution, mixing, filtration, cooking, cooling, and final filling—is interlinked, forming a continuous and highly efficient workflow. The automated system monitors the operating status of all equipment and key syrup parameters (such as temperature and concentration), ensuring consistent product quality and safety.
III. Performance Characteristics
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High Degree of Automation: Minimizes manual intervention, enhances production efficiency, and reduces labor costs.
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Precise Control: Utilizes advanced sensors and control systems to achieve accurate regulation of ingredient ratios, temperature, and concentration.
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Flexibility: The line design accommodates the production requirements of various candy products, allowing for quick changeovers to produce different syrup types by adjusting recipes and process parameters.
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Hygiene and Safety: Constructed using food-grade materials and equipped with a CIP (Clean-In-Place) system to ensure sanitary production conditions and product safety.
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High Energy Efficiency: Incorporates technologies like optimized heat recovery and vacuum cooking to reduce energy consumption and improve overall energy efficiency.
The efficient operation of the Jinzong Syrup Production Line not only meets the demands of large-scale manufacturing but also guarantees high product quality and variety, making it an indispensable component of the modern confectionery industry.
We welcome friends from both domestic and international markets to visit and provide guidance. Contact Tel: +86 13798112675.
Tel: +86-758-3623881
E-mail: sales@jinzong.com.cn
Fax: +86-758-3623880
Address: NO.3 Kangtai St., Hi-tech Dist., Zhaoqing City, Guangdong Province, China（526238）