Jinzong Machinery | Cosmetic Machinery & Chemical Machinery Manufacturers
Science Pop | How Much Do You Know About Routine Maintenance of Reaction Kettles
A reaction kettle is a stainless steel container capable of conducting physical or chemical reactions. Its structural design and parameter configuration are tailored according to different process requirements, while the design conditions, processes, inspections, manufacturing, and acceptance must adhere to relevant technical standards. This ensures the realization of various functions such as heating, evaporation, cooling, and mixing reactions at both low and high speeds.
Reaction kettles are widely used in industries such as petroleum, chemicals, coatings, rubber, pesticides, pharmaceuticals, and food production, serving as critical equipment in these industrial processes. To ensure their safe and efficient operation, daily maintenance and care are of utmost importance. With over 20 years of specialized experience in the manufacturing, design, and research of reaction kettles, Jinzong Enterprise has summarized fundamental daily maintenance methods for reference.
Follow Operating Procedures: Strictly adhere to the working pressure and temperature indicated on the product nameplate during operation to avoid overloading.
Maintenance and Care: Follow the instructions in the user manual to properly maintain cooling, oiling, and other aspects.
Valve Operation: When using valves, slowly rotate the valve stem (or needle) to ensure the sealing surface is tightly pressed, achieving an effective seal.
Daily Inspection:
-
Check the stirrer for unusual noises or overheating to ensure normal operation.
-
Inspect heaters and coolers for damage or water leakage.
-
Check that discharge valves are intact, open and close properly, and clear any debris from the valves.
-
Inspect electrical equipment and wiring in the control box to ensure they are in good condition, with no electrical leakage or short circuits.
-
Check that instruments such as level gauges and thermometers provide normal readings, and calibrate them if necessary.
-
Inspect the reaction kettle's outer surface for deformation, cracks, or oil leaks.
-
Ensure cooling water flows normally and is at an appropriate temperature.
-
Verify that the addition of reaction materials follows operating procedures and that the proportions are correct.
Cleaning and Maintenance: Regularly clean the reaction kettle, selecting appropriate cleaning methods and agents based on the reaction media and process requirements. After cleaning, dry the kettle body to prevent rust and corrosion.
Lubrication Inspection: Periodically inspect the lubrication of the reaction kettle's mechanical components, including the stirrer bearings, gate valve stems, and motor bearings, to ensure smooth operation and reduce wear and tear.
Safety Inspection:
-
Monitor whether the sounds from the reducer and motor are normal, and check if their temperatures are within the normal range.
-
Inspect the reducer for oil leaks and ensure the shaft seal is intact. Check the oil level and quality in the gearbox, topping up or replacing the oil as necessary.
-
Verify that safety devices such as safety valves, explosion-proof discs, pressure gauges, and thermometers are accurate and responsive. Ensure that safety valves and pressure gauges have been calibrated and are properly sealed.
-
Regular safety inspections and performance tests, including pressure tests, leak detection, and temperature control system checks, should be conducted to ensure the safe operation of the reaction kettle equipment.
Tightness Inspection:
-
Regularly inspect the fasteners of the reaction kettle, including bolts, nuts, and other connecting components, to ensure they are securely tightened and to prevent equipment damage or safety incidents due to loosening.
Electrical System Maintenance:
-
The electrical system of the reaction kettle equipment requires regular inspection and maintenance, including cable connections, motor operation status, and the proper functioning of switches and control components, to ensure the safety and reliability of the electrical system.
Nondestructive Testing:
-
Nondestructive testing methods can be incorporated into maintenance routines. This is a testing approach that inspects the performance of the object without causing damage or affecting its usability.
Replacement of Damaged Parts:
-
Any components found to be damaged or severely worn should be replaced promptly to avoid equipment failure or accidents resulting from negligence.
By implementing the above daily maintenance techniques, the safe operation and stable performance of the reaction kettle equipment can be effectively ensured, extending its service life, reducing the risk of failures, and providing reliable support for industrial production.
For more information on reaction kettle maintenance, equipment procurement, or manufacturing, feel free to consult Jinzong Enterprise. We are here to offer you professional services.
Founded in 1999, Jinzong Enterprise specializes in the design and manufacturing of machinery equipment, R&D of intelligent control systems, and engineering design and installation. Its main products include synthetic reaction production lines, vacuum emulsification production lines, mixing and extraction production lines, and water treatment equipment. These are widely applied in automated production across sectors such as fine chemicals, coatings, pharmaceutical and food processing, automotive supplies, cosmetics, and new energy materials.
Jinzong operates several wholly-owned subsidiaries, including Guangdong Jinzong Machinery Co., Ltd., Jinzong Technology (Guangzhou) Co., Ltd., and Jinzong Intelligent Technology (Guangzhou) Co., Ltd. The company has a design and marketing service center in Guangzhou and two production facilities located in Zhaoqing National High-Tech Zone. It holds qualifications for manufacturing special equipment pressure vessels and installing pressure pipelines (GC2), and is recognized as a National High-Tech Enterprise and a provincial-level "Specialized, Refined, Unique, and Innovative" enterprise.
Jinzong boasts two provincial famous brand products, dozens of product patents, software copyrights, and provincial-level high-tech products. The company has achieved certification under the National Intellectual Property Management System, ISO9001-2015 International Quality System, and the EU CE Mark. For many consecutive years, it has been awarded the "Guangdong Contract-Honoring and Trustworthy Enterprise" title by the Guangdong Administration for Market Regulation. Its products and services reach users in over 50 countries and regions, earning widespread recognition and support from more than 2,000 enterprises worldwide.
As the saying goes, "A craftsman must sharpen his tools to do his work well." Guided by the philosophy of "Quality as Gold, Craftsmanship as Our Creed," Jinzong is committed to providing advanced, automated production lines to manufacturing plants. Friends from both China and abroad are warmly welcomed to visit and exchange insights!
Tel: +86-758-3623881
E-mail: sales@jinzong.com.cn
Fax: +86-758-3623880
Address: NO.3 Kangtai St., Hi-tech Dist., Zhaoqing City, Guangdong Province, China（526238）