Main features and applicable scope of vacuum homogeneous emulsifying machines

The vacuum homogeneous emulsifying machine is a high-efficiency mixing equipment, particularly suitable for processing high-viscosity materials that require fine dispersion and homogenization. Today, Jinzong Enterprise, with over 20 years of experience in the production, R&D, and design of vacuum homogeneous emulsifying machines, will introduce its main features, functions, and applicable scope.

Main Features:

Vacuum Operation:
The equipment operates under vacuum conditions, effectively removing air and moisture from materials, preventing bubble formation during production. This ensures the fineness and stability of the final product while lowering the boiling point to enable low-temperature processing, protecting heat-sensitive components from damage.

High-Efficiency Homogenization:
Utilizing a high-speed rotor and stator that form a precise shear gap, the equipment applies intense shear, impact, and turbulent flow to refine material particles to micron or even nanometer levels. This achieves excellent emulsification results, ensuring a fine and uniform product texture.

Multifunctional Integration:
The machine typically integrates mixing, dispersing, homogenizing, heating, cooling, and vacuum defoaming functions. It can handle the entire production process from raw material pretreatment and mixing to emulsification and final product formation, significantly simplifying the process and improving production efficiency.

Precise Temperature Control:
Equipped with a jacketed heating/cooling system, it allows precise adjustment of the working chamber temperature to meet the processing requirements of temperature-sensitive materials. This ensures stable reaction conditions and reproducible product quality.

Diversified Design:
Depending on product characteristics and production scale, vacuum homogeneous emulsifiers come in various types, including in-line, lift-type, laboratory-scale, pilot-scale, industrial-scale, and emulsification-grinding models. The homogenization system can be configured as top, bottom, or internal circulation, while the stirring system offers options such as unidirectional, bidirectional, or spiral ribbon agitation. The lifting system can be single or double tank, catering to different process needs and capacity requirements.

Automation and Cleanability:
Many vacuum homogeneous emulsifiers are equipped with automated control systems for precise setting and monitoring of process parameters. They also feature automated lifting and cleaning functions, enhancing operational convenience and compliance with modern GMP and hygiene standards.

Main Functions:

Material Refinement:
Processes solid-liquid and liquid-liquid mixtures with precision, achieving uniform dispersion of otherwise difficult-to-mix components at a microscopic scale, resulting in stable emulsions or suspensions.

Enhanced Stability:
Utilizes intense shear forces to break down agglomerated structures within materials, refining dispersed phase particles and ensuring even distribution. This significantly improves system stability and extends product shelf life.

Improved Sensory Qualities:
Emulsified materials exhibit a finer texture, enhanced gloss, and smoother mouthfeel, elevating the product's visual appeal and user experience.

Optimized Formulation Performance:
In sectors such as cosmetics, pharmaceuticals, and food, precise emulsification enhances the bioavailability of active ingredients and ensures the full efficacy of the formulation.

Energy Savings and Reduced Consumption:
The integrated design minimizes intermediate steps and improves energy efficiency. Simultaneously, vacuum operation reduces material evaporation losses, effectively lowering production costs.

Applicable Scope:

The vacuum homogeneous emulsifying machine is widely used in the following fields:

Cosmetics Industry:
Skin creams, facial cleansers, sunscreens, color cosmetics, hair conditioners, body washes, etc., where product fineness, stability, and skin absorption are essential.

Pharmaceutical Industry:
Ointments, emulsions, oral liquids, soft capsule contents, etc., where uniform dispersion and stable release of active ingredients are critical.

Food Industry:
Salad dressings, mayonnaise, ice cream, jams, dairy beverages, condiments, baking sauces, etc., requiring fine texture, uniform flavor, and extended shelf life.

Chemical Industry:
Coatings, inks, surfactants, adhesives, lubricants, detergents, etc., which depend on stable emulsion or suspension systems.

Biopharmaceuticals:
Vaccines, protein-based drugs, liposomal drugs, etc., where stringent emulsification processes are necessary to ensure bioactivity and efficacy.

Daily Chemical Products:
Laundry detergents, hand soaps, dishwashing liquids, etc., requiring effective cleaning, foam performance, and stability.

Other Industries:
Printing and dyeing auxiliaries, paper additives, pesticide formulations, plastic and rubber additives, electronic and electrical materials, etc., involving the production of various fine chemicals that rely on emulsification technology.

In summary, with its unique vacuum operation, high-efficiency homogenization, multifunctional integration, precise temperature control, diverse design options, and automation capabilities, the vacuum homogeneous emulsifying machine meets the demands for product refinement, stability, and high quality across multiple industries. It has become an indispensable key production equipment in sectors such as cosmetics, pharmaceuticals, food, and chemicals.