Main features and applicable scope of the vacuum homogenizer emulsifier

Vacuum homogenizer is a kind of high-efficiency mixing equipment, especially suitable for processing high-viscosity materials that need to be highly dispersed and emulsified. Today, with more than 20 years of experience in the production, research and development, and design of vacuum homogenizers, Jinchong Enterprise will introduce the main features, functions and applicable scope of the vacuum homogenizer.

Main features:

Vacuum operation:

The equipment operates under vacuum conditions during work, which can effectively eliminate air and moisture from material, prevent the production of bubbles in the production process, ensure the fineness and stability of the final product, and at the same time help to lower the boiling point, achieve-temperature treatment, and protect sensitive components from damage by high temperature.

Efficient homogenization:

A high-speed rotating rotor forms a precise shear gap with stator, subjecting the material to intense shearing, impact, and turbulent effects, which refine the material particles to the micron or even nanometer level, achieving excellentulsification effects, and ensuring that the product has a delicate and uniform texture.

Multi-functional integration:

It is usually integrated with functions such as mixing, dispers, homogenizing, heating, cooling, and vacuum degassing, capable of completing the full process from raw material pretreatment, mixing, emulsification to final product molding greatly simplifying the production process and improving production efficiency.

Precise temperature control:

Equipped with a sandwiched heating/cooling system, it can precisely regulate the temperature within the working, meeting the temperature-sensitive processing requirements of different materials, ensuring the stability of reaction conditions and the reproducibility of product quality.

Diversified design:

acuum homogenizer emulsifiers come in a variety of types, including pipeline type, lifting type, laboratory type, pilot type, industrial production type, and emulsifyinginder, etc., to meet different product characteristics and production scales. The homogenization system can be configured with various forms such as upper homogenization, lower homogenization and internal and external circulation, etc. The stirring system has various configurations such as unidirectional, bidirectional, and ribbon, etc. The lifting system can be single cylinder or cylinder to adapt to different process needs and production capacity requirements.

Automation and cleanability:

Many vacuum homogenizer emulsifiers are equipped with automated control systems realizing precise setting and monitoring of process parameters, as well as automatic lifting, cleaning, etc., to enhance operability and meet modern GMP (Good Manufacturing Practice) and hygiene.

Main functions:

　　Material refinement:

　　Refines solid-liquid and liquid-liquid mixtures, achieving uniform dispersion at the level for components that are difficult to mix evenly, forming stable emulsions or suspensions.

　　Improved stability:

　　Breaks down the aggregates within material through powerful shear forces, resulting in the micro-dispersing and uniform distribution of dispersed phase particles, significantly enhancing the stability of the system and extending the shelf life of.

　　Enhanced sensory quality:

　　Emulsified materials have a more delicate texture, good gloss, and smooth mouthfeel, enhancing the visual appeal and experience of products.

　　Optimized formula performance:

　　In fields such as cosmetics, pharmaceuticals, and food, precise emulsification helps to improve the bioailability of active ingredients, ensuring the full exertion of formula efficacy.

　　Energy saving and cost reduction:

　　The integrated design reduces intermediate links, improving energy utilization. Moreover, the vacuum operation can reduce material evaporation loss and lower costs.

Scope of Application:

Vacuum homogenizer is widely used in the production of products in the following fields:

Cosmetics Industry: Such as skin care creams, facial cleansers, sunscreens, makeup products, hair conditioners, shower gels, etc., which require products to delicate, stable, and easily absorbed by the skin.

Pharmaceutical Industry: Such as ointments, emulsions, oral liquids, soft capsule contents, etc, which are crucial for the uniform dispersion and stable release of drugs.

Food Industry: Such as salad dressings, mayonnaise, ice cream, jams, dairy, condiments, baking sauces, etc., which require products to have a delicate texture, uniform flavor, and a long shelf life.

Chemical Industry: as paints, inks, surfactants, adhesives, lubricants, detergents, etc., which need a stable emulsion or suspension system.

Biarmaceutical: Such as vaccines, protein drugs, liposomal drugs, etc., which have strict requirements for emulsification processes to ensure the biological activity and drug delivery effects drugs.

Daily Care Products: Such as laundry detergent, hand sanitizer, dishwashing liquid, etc., which require products to have good cleaning power, performance, and stability.

Other Industries: Such as printing and dyeing auxiliaries, paper-making additives, pesticide formulations, plastic and rubber auxiliaries power electronic materials, etc., involving the production of various fine chemicals that need emulsification technology.

In summary, the vacuum homogenizer, with its unique vacuum, efficient homogenization, multi-functional integration, precise temperature control, diversified design, and automated cleaning, can meet the requirements of various industries for product refinement, stabilization, high quality. It has become an indispensable key production equipment in cosmetics, pharmaceuticals, food, and chemical industries.

For more than 20 years, Jinchong Enterprise has been focusing on food and drug manufacturing, cosmetics machinery and equipment design and manufacturing intelligent control system research and development, engineering design and installation, etc. It has design and marketing service centers in Guangzhou, and two production factories built in Zhaoqing High-tech Industrial Development Zone. It has the qualification of special equipment pressure vessel manufacturing and pressure pipeline installation (GC2), and is a national high-tech enterprise, a special new enterprise, with 2 provincial famous brand products, dozens of product patents, software copyrights and provincial high-tech products. It has passed the national intellectual property standard certification ISO9001-2015 international quality system certification and EU CE certification, and has been rated as "Guangdong Province Contract-honoring and Credit- Enterprise" by Guangdong Provincial Administration for Industry and Commerce for many years. Users are all over the world in more than 50 countries and regions, and have been widely recognized and supported by more than 2000 domestic and foreign enterprises.

"Work must be done with good tools". Jinchong Enterprise adheres to the concept of "quality is like gold, and craftsmanship is the main", and provides advanced and automated production lines for the vast number of manufacturing factories. Welcome friends from all the world to come and visit and guide!