Innovative Biotechnology: Jin Zong's Efficient Peptide Extraction Equipment, Activating New Potential in Life Sciences

Bioactive peptides are protein molecules consisting of more than two amino acid residues connected by peptide bonds, which play a variety of important roles the organism, such as enhancing immunity, promoting development, regulating metabolism, delaying aging, anti-tumor, anti-virus, regulating nerve conduction, reducing blood lipid regulating blood sugar, etc. With its unique biological characteristics and wide health benefits, it has increasingly important position in medical treatment, health care and life science research, and has become a biological industry for national development.

At present, there are many problems in the traditional production process of biopeptides, such as high production cost, a large number of catalyst waste, a large number of organic solvent residues, low extraction efficiency and complex operation process. How to reduce the production cost, improve the product quality and enhance the market of enterprises has become a difficult problem in the industry.

The equipment for the extraction of bioactive peptides independently developed by Jinchong Enterprise has an automated full production process, which can precisely control the parameters such as temperature, pressure, pH value, and time during the extraction process, ensuring the stability of extraction efficiency and product quality, solving the problem of complex operation in the process and reducing labor costs; through membrane filtration equipment, products with higher purity are produced, reducing impurity residues, reducing sewage discharge, avoiding the waste of raw materials and enzyme cataly, and saving production costs; using low-temperature vacuum concentration equipment, it is easy to store dry powder bioactive peptide products, while retaining their activity to the maximum extent; can be customized according to the process requirements, and meet the production needs of different scales and different process technologies.

Biological active substance extraction peptide production line equipment composition and production process

1. Raw material pretreatment The main task of the pret equipment is to carry out preliminary treatment on the raw materials, including cleaning, crushing and defatting, etc., to lay a solid foundation for the subsequent extraction and purification. In the crushing stage, high-efficiency crushers or homogenizers are used to uniformly crush the raw materials through high-speed shearing or grinding, while avoiding the loss peptide substances due to excessive crushing, so that the raw materials are fully crushed, increasing the extraction surface and facilitating the subsequent extraction.

2. Enzymatic hydrosis treatment

Add the raw materials to the enzymatic hydrolysis tank, stir and centrifuge to promote the breakage of peptide chains, then add specific, through the intelligent control system, accurately control the optimal temperature, pressure, pH value of enzymatic hydrolysis, improve the enzymatic hydrolysis efficiency, and the activity of peptides.

3、Filtration decolorization

By plate and frame filtration, decolorization equipment and other methods, the enzymolysis solution refined to achieve the links of decolorization, deodorization, separation, purification and refining, which simplifies the operation procedure, saves raw materials and production time, the extraction efficiency is increased by 50% compared with the traditional purification separation technology; and the waste water is treated, and the solvent is recycled and reused, which the problems of resource waste and environmental pollution.

4、Concentration and drying

The multifunctional evaporator, spray dryer and other equipment were used to carry out the treatment of sterilization concentration and drying to obtain the finished product. The low-temperature vacuum concentration technology was used to reduce the risk of denaturation of heat-sensitive peptide segments, and the was removed by sublimation to obtain a dry powdery bioactive peptide product that is easy to store, while retaining its activity to the maximum extent.

5、Automated control system

· Intelligent monitoring: Integrating sensors and automated control system, the entire production process is automated, real-time monitoring regulating parameters such as temperature, pressure, pH value, flow rate, etc., ensuring precise control of the extraction process.

· Data recording and analysis: Automatically record data of the extraction process, which is convenient for tracking and optimizing the production process.

6、Full automatic CIP cleaning system

The system can perform processes such as pickling, alkali washing, and hot water flushing separately, or can be programmed to perform a specific cleaning program automatically as required; it can not only effectively clean the equipment but also control the growth of microorganisms to achieve a hygien and sterile effect.

Equipment performance and characteristics of the bioactive peptide extraction production line

1. Technological innovation and efficiency: Adopting the latest extraction technology and intelligent control system, it improves the extraction efficiency, shortens the production cycle, and reduces energy consumption and raw material loss.

2. Active protection mechanism: The equipment design incorporates measures to protect bioactive peptides, such as low-temperature treatment and short-time extraction process, avoiding the destruction of peptide activity by extreme conditions such as high temperature and high pressure, thus ensuring the high quality and high activity of the final product.

3. Purification effect and precision: An efficient purification separation system and multi-level filtration technology provide higher purity products, reduce impurity residues, and meet the high standards of the pharmaceutical, food, and cosmetics industries.

4. Flexibility and customization services: For different customers' specific needs, it provides modular design and customized solutions. The equipment can not only be used for laboratory small-scale trials but also meet the needs of industrial large-scale production. The specific production process can be configured with different equipment or configurations according to the process requirements.

5. Environmental protection and sustainability: Using environmental protection materials and membrane filtration technology, it reduces wastewater, waste gas emissions, and improves solvent recovery rate, conforming to international environmental protection standards and the trend of sustainable development.

6. High cost-effectiveness: To create a safe, efficient, and environmentally friendly smart factory for customers, it improves production efficiency, reduces waste, lowers maintenance costs, and increases product added value, creating a new quality of productive forces, achieving high-quality development, and creating higher economic benefits.

7. After-sales service and technical support: Provide comprehensive after-sales service, including installation and commissioning, operation training, regular maintenance, and rapid fault response, as well as continuous technical upgrade support, to ensure the long-term stable operation of the equipment.

Establish a chief quality officer system to strictly control product quality

Jinzong Enterprise regards product quality as a lifeline, strictly follows the ISO and other international quality management system standards, and established a chief quality officer system under the guidance of the market supervision bureau, constructing a set of complete product quality control processes to ensure that each link from product design, raw material procurement, production manufacturing to finished product inspection is strictly monitored.

The company is equipped with a full set of advanced quality testing instruments, such as material chemical composition analyzers, ultrasonic flaw detectors, surface roughness testers, ultrasonic thickness gauges, infrared thermometers, electric spark detectors, spectrometers, etc., to comprehensively and precisely control the production process and product quality, ensuring that every product is the best quality.

With the support of specialized and innovative enterprises, the service quality is guaranteed.

Founded in 1999, Jinch Enterprise has more than 20 years of experience in the production, research and development, design, and installation of food and pharmaceutical equipment. It has design and marketing service centers inangzhou and two production factories built in Zhaoqing National High-tech Industrial Development Zone. It has the qualification of manufacturing special equipment pressure vessels and the qualification of pressure installation (GC2). It belongs to the national high-tech enterprise, the provincial specialized, refined, and innovative enterprise, and has two provincial famous brand products, dozens of patents, software copyrights, and provincial high-tech products. It has passed the national intellectual property standard certification, ISO9001-2015 international quality system, EU CE certification, and five-star after-sales service certification. It has been rated as "Guangdong Province Contract-honoring and Credit-worthy Enterprise" by Guangdong Provincial Administration for Industry and Commerce for many years. It has a strong technical research and development capability, a guaranteed service credit, and users all over the world more than 50 countries and regions. It has been widely recognized and supported by more than 2,000 domestic and foreign enterprises.

"Workers who to do their work well must first sharpen their tools". Jinchong Enterprise, with the concept of "Quality is like gold, and craftsmanship is the main", provides and automated production lines to the vast number of manufacturing factories. Welcome friends from all over the world to visit and guide. Contact phone: 1802246991.