Analysis of the structure, functional characteristics and working principle of solid material dissolution tank

As a common chemical equipment, the solid material dissolving tank is widely used in the fields of pharmaceutics, food, and chemical industry, mainly for the dissolution treatment of solid raw materials, to ensure that the raw materials are evenly and quickly converted into a solution state, meeting the needs of subsequent production processes. Jin Zong Enterprise will analyze in detail from the structure, functional characteristics and working principle of the solid material dissolving tank.

1. Structure of the solid dissolution tank

The solid material dissolution tank is mainly composed of a tank body, a stirring device, a heating/cooling system, feed ports, discharge ports, and a control unit for instruments, etc.

Tank body: Usually made of stainless steel, it has good corrosion resistance and cleanliness, ensuring the safety and hygiene standards of the contact between the solvent and solid materials. The tank body is designed with an appropriate volume and can be customized according to production needs.

Stirring device: One of the core components, it includes a stirring shaft, stirring blades (such as turbine type, frame type, propeller type, etc.), and a driving motor. The design of the stirring device needs to consider the material characteristics and dissolution rate, and through efficient stirring, it promotes full contact between solid particles and solvents, accelerating the dissolution process.

Heating/cooling system: In order to accelerate dissolution or control the reaction temperature, heating jackets or double jackets are usually installed outside the tank body, and steam, hot water can be introduced inside for heating, or cold water for cooling. The temperature control system regulates precisely to ensure that the dissolution process is carried out at the optimal temperature.

Feed ports and discharge ports: Equipped with sealed and reliable feed ports and discharge ports, which facilitate the addition of materials and the output of dissolved liquid, while reducing external pollution.

Control unit for instruments: Includes temperature sensors, level gauges, speed controllers, etc., to achieve real-time monitoring and automatic control of parameters such as temperature, stirring speed, and liquid level inside the tank, improving the safety and efficiency of operation.

2. Functional Features

Efficient Dissolution: Through optimized stirring design and temperature control, the dissolution rate and solubility of solid substances are significantly improved, shortening the production cycle.

Uniform Mixing: It ensures that the components of the solution after dissolution are uniform, avoiding local high low concentration, and improving product quality.

Temperature Control: The application of the heating/cooling system allows the dissolution process to be stable within a specific temperature range suitable for the dissolution of temperature-sensitive materials.

Easy Operation: The automated control system simplifies the operation process, reduces manual intervention, and improves production efficiency and safety. Easy to Clean and Maintain: The design conforms to GMP standards, the tank is smooth and free of dead ends, which is convenient for cleaning and disinfection preventing cross-contamination.