What are the different types of glass lined reactors?

Glass lined reactors are commonly used in chemical and pharmaceutical industries for various processes. These reactors are made by coating the inner surface of a steel vessel with a layer of glass, which offers superior corrosion resistance and thermal properties. With their ability to withstand high temperatures and corrosive materials, glass lined reactors have become an integral component in industrial operations. In this article, we will explore the different types of glass lined reactors, their unique features, and the applications where they prove most beneficial.

1. Introduction to Glass Lined Reactors

2. Standard Glass Lined Reactors

3. Glasteel Reactors

4. Pfaudler Reactors

5. De Dietrich Glass Lined Reactors

Introduction to Glass Lined Reactors:

Glass lined reactors play a vital role in the chemical and pharmaceutical industries. The internal glass lining provides an inert surface that prevents chemical reactions between the corrosive materials and the reactor itself. Additionally, the glass lining ensures easy cleaning and maintenance, reducing downtime and increasing operational efficiency. These reactors are used in various processes, including fermentation, crystallization, mixing, and evaporation, to name a few.

Standard Glass Lined Reactors:

Standard glass lined reactors are the most frequently used type in the industry. These reactors consist of a steel vessel with a glass lining. The glass lining is typically made of two materials: Type I, which exhibits excellent resistance to acidic and alkaline environments, and Type II, which provides enhanced corrosion resistance for more aggressive processes. Standard glass lined reactors are capable of operating at temperatures ranging from -89C (-128F) to 260C (500F) and are suitable for pressures up to 6.9 bar (100 psi).

Glasteel Reactors:

Glasteel reactors are an advanced variation of glass lined reactors that offer improved corrosion resistance. This type of reactor combines the strength of steel with the superb chemical and thermal properties of glass. Glasteel reactors are constructed using a high-quality steel vessel that is lined with a composite glass material. This lining not only provides outstanding corrosion resistance but also minimizes the risk of glass fracture. Glasteel reactors are well-suited for demanding processes and can operate at temperatures ranging from -29C (-20F) to 230C (446F) and at pressures up to 10.3 bar (150 psi).

Pfaudler Reactors:

Pfaudler reactors feature a glass lining that surpasses the corrosion resistance and durability of standard glass lined reactors. The glass lining in Pfaudler reactors is manufactured using the patented Glasteel 4000 material, which is a high-performance alloy that consists of glass fused to steel. Pfaudler reactors are renowned for their exceptional chemical resistance, making them apt for highly corrosive processes. These reactors can operate at temperatures ranging from -28C (-18F) to 230C (446F) and pressures up to 12.5 bar (180 psi).

De Dietrich Glass Lined Reactors:

De Dietrich glass lined reactors are designed to withstand extreme operating conditions. They are constructed using the proprietary OptiMix technology, which allows efficient mixing and heat transfer. De Dietrich reactors incorporate a glass lining made of a borosilicate composition, providing high corrosion resistance and superior thermal shock resistance. These reactors are used in various applications, including polymerization, distillation, and high-temperature reactions. De Dietrich glass lined reactors can operate at temperatures ranging from -70C (-94F) to 230C (446F) and up to 25 bar (363 psi) of pressure.

In conclusion, glass lined reactors are essential equipment that facilitate a wide range of industrial processes. They offer exceptional resistance to corrosive materials and high temperatures, ensuring the safety and efficiency of chemical and pharmaceutical operations. From standard glass lined reactors to advanced variations like Glasteel, Pfaudler, and De Dietrich reactors, each type provides unique features catering to specific requirements. With extensive versatility and reliability, glass lined reactors continue to be a cornerstone in the manufacturing sector.

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