Jinzong Machinery | Cosmetic Machinery & Chemical Machinery Manufacturers
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Jinzong Machinery | Cosmetic Machinery & Chemical Machinery Manufacturers
*DEFINITION OF crystallization tank crystallizer:
Tank crystallizer is an old method still used in some specialized cases. Saturated solutions, in tank crystallization, are allowed to cool in open tanks. After a period of time the mother liquor is drained and the crystals removed. Nucleation and size of crystals are difficult to control.Crystallizatin tand and nanofiltration tank are mainly based on the principle of diferent solubility of temperature, the solubility of the solution is supersaturated through temperature control to realized the material crystallization.
Tank crystallizers are a type of industrial crystallization equipment - commonly used in the chemical, pharmaceutical and food industries - that enables the precipitation of solids from a solution. The process involves cooling and supersaturating a hot, saturated mixture within a tank or vessel to create crystals. Variations in rate of cooling, agitation and concentration of solute allow for control over the formation of these crystals, which can include salt, sugar and organic compounds.
Crystallization is produced by cooling the feed solution in either static or agitated tanks by natural convection and radiation, by surface cooling through coils or a jacket, programmed evaporative cooling, reaction or antisolvent methods.The Crystallizer tank can be developed as per the different needs of the clients. These Crystallizer have proven to immensely useful with fermentation industries, biology, oral liquid, blood preparation, infusion, fine chemical and injection.Crystallizers are used in industry to achieve liquid-solid separation. They are an important piece of chemical processing equipment because they are capable of generating high purity products with a relatively low energy input.
Material:SS304, 304L, 316 or SS316L
Design Pressure:-1 -10 Bar (g) or ATM
Work Temperature:0-200 °C customized
Crystallization is often carried out in a stirred tank or vessel. Depending on the type of crystallization different configurations of the tank/vessel are used. The crystallizers are in some processes combined with external equipment like heat exchangers, settlers/cyclones, etc.
If you have any technical requirement,feel free let us know . We can design the tanks according to your requirement .
*Stainless steel storage tank performances and features:
◪ Design compliance with cGMP.
◪ Multiple Sizes and Styles;
◪ Atmospheric, Vacuum or Pressure Operation;
Advantages of tank crystallizer
This type of crystallizer is commonly employed in small-scale production or batch processing due to several advantages, such as low initial cost, simplicity in construction, and flexibility.High supersaturation at a cooling surface is unavoidable and because of this, the cooling surface gets rapidly fouled with adhering crystals so the surface might therefore require frequent washing and scrapping. Other disadvantages include difficulty in controlling nucleation and size of crystals and high labor costs.
There are several advantages to using a tank crystallizer, including:
Ease of operation: Tank crystallizers are relatively easy to operate and require minimal operator intervention once they have been set up. This can help to reduce labor costs and increase productivity.
Flexibility: Tank crystallizers can be used to produce a wide range of products, including salts, sugars, and organic compounds. They are also capable of producing crystals of different sizes and shapes, which makes them suitable for a variety of applications.
Efficient use of resources: Tank crystallizers are designed to recover as much product as possible from the solution, which helps to minimize waste and maximize efficiency. They also use energy efficient cooling and heating systems that help to reduce the overall energy consumption of the process.
Low maintenance requirements: Tank crystallizers are typically simple in design and do not require a lot of maintenance or upkeep. This can help to reduce downtime and keep operating costs low.
Scalability: Tank crystallizers can be scaled up or down to accommodate changes in production volumes, which makes them ideal for small to medium-sized manufacturing facilities.
Overall, tank crystallizers are a versatile and reliable piece of industrial equipment that offer many advantages to manufacturers looking to produce high-quality crystals efficiently and cost-effectively.
*crystallization tank crystallizer jacket mixing tank:
crystallization tank crystallizer jacket mixing tank is widely used in dairy industry, pharmaceutical industry, food industry, chemical industry and other industries for material mixing, cooling and freezing, product crystallization and so on.
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